Multiquip operation manual DCA-70USI 50 Hz Maintenance

Page 39

DCA-70USI (50 Hz) — MAINTENANCE

TABLE 12. INSPECTION/MAINTENANCE

10 Hrs

250 Hrs

500 Hrs

1000 Hrs

DAILY

 

 

 

 

 

 

 

 

 

 

 

 

Check Engine Fluid Levels

X

 

 

 

 

 

 

 

 

 

 

Check Air Cleaner

X

 

 

 

 

 

 

 

 

 

 

Check Battery Acid Level

X

 

 

 

 

 

 

 

 

 

 

Check Fan Belt Condition

X

 

 

 

 

 

 

 

 

 

 

Check for Leaks

X

 

 

 

 

 

 

 

 

 

 

Check for Loosening of Parts

X

 

 

 

 

 

 

 

 

 

 

Replace Engine Oil and Filter * 1

 

X

 

 

 

 

 

 

 

 

ENGINE

Clean Air Filter

 

X

 

 

 

 

 

 

 

 

 

Check Fuel Filter/Water Seperator Bowl

X

 

 

 

 

 

 

 

 

 

 

Clean Unit, Inside and Outside

 

X

 

 

 

 

 

 

 

 

 

Change Fuel Filter

 

 

X

 

 

 

 

 

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

X

 

 

 

 

 

 

 

 

Replace Air Filter Element * 3

 

 

X

 

 

 

 

 

 

 

 

Check all Hoses and Clamps * 4

 

 

 

X

 

Clean Inside of Fuel Tank

 

 

 

X

 

 

 

 

 

 

GENERATOR

Measure Insulation Resistance Over 3M ohms

 

X

 

 

 

 

 

 

 

Check Rotor Rear Support Bearing

 

 

X

 

 

 

 

 

 

 

 

 

 

 

*1 Replace engine oil anf filter at 100 hours, first time only.

*2 Add "Supplemental Coolant Addatives (SCA'S)" to recharge the engine coolant.

*3 Replace primary air filter element when restriction indicator shows a vaccum of 625 mm (25 in. H20).

*4 If blowby hose needs to be replaced, ensure that the slope of the bloby hose is at least a 1/2 inch per foot, with no sags or dips that could collect moisture and/or oil.

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks.Use Table 12 as a general maintenance guideline Engine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 250 hours: Remove air cleaner element and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Service Daily

If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to

aloss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists.

Fuel Addition

Add diesel fuel (the grade may vary according to season and locations).

Removing Water from the Fuel Tank

After prolonged use, water and other impurities accumulate in the bottom of the tank. Occasionally inspect the fuel tank for water contamination and drain the contents if required.

During cold weather, the more empty volume inside the tank, the easier it is for water to condense. This can be reduced by keeping the tank full with diesel fuel.

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 39

Image 39
Contents Model DCA-70USI Parts List NO. M2900000314Page Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents Direct TOLL-FREE access to our Parts Department DCA-70USI 50 Hz Specifications Dimensions DCA-70USI 50 Hz Dimensions TOP, Side and FrontYou can be injured if you do not follow directions DCA- 70USI 50 Hz Safety Message Alert SymbolsThis generator, other property, or DCA- 70USI 50 Hz Safety Message Alert SymbolsDCA-70USI 50 Hz Rules for Safe Operation General SafetyElectrical Safety DCA-70USI 50 Hz Rules for Safe OperationGenerator Grounding Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-70USI 50 Hz Generator DecalsGenerator Decals Cont inued DCA-70USI 50 Hz Generator DecalsDCA-70USI 50 Hz Installation When connecting the generator DCA-70USI 50 Hz InstallationOutdoor Installation Indoor InstallationDCA-70USI 50 Hz General Information Major Components DCA-70USI 50 Hz Major ComponentsPage DCA-70USI 50 Hz Generator Control Panel DCA-70USI 50 Hz Engine Operating Panel Major faults will shutdown the generator DCA-70USI 50 Hz Engine Operating PanelAuto On/Off Engine Controller Mpec Output Terminal Familiarization DCA-70USI 50 Hz Output Terminal Panel FamiliarizationF.C.I. Receptacle 100VAC Gfci ReceptaclesBlower Fan Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-70USI 50 Hz Load ApplicationGenerator Amperage Voltage Selector SwitchDCA-70USI 50 Hz Generator Outputs Generator OutputVoltagesHow to Read the OutputTerminal Gauges DCA-70USI 50 Hz Gauge ReadingReading Amperage 3Ø 220/127 Output Terminal Lug Voltages Three-Phase PositionDCA-70USI 50 Hz Output Terminal Panel Connections Uvwo Terminal Output VoltagesDCA-70USI 50 Hz Output Terminal Panel Connections 3Ø 440/254 Output Terminal Lug Voltages1Ø 200V/100V Output Terminal Lug Voltages Fuel Check DCA-70USI 50 Hz PRE-SETUPCircuit Breakers Lubrication OilRefueling Refueling ProcedureMust be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherAlternator BatteryBattery Cable Installation WiringDirect exhaust away from nearby personnel DCA-70USI 50 Hz Generator START-UP Procedure ManualBefore Starting Engines exhaust contains harmful emissionsNo Load Engine Running LED onPlace the Mpec Control Switch in the Auto position Starting Auto ModeShutdown Procedure To shutdown the generator use the following procedureDCA-70USI 50 Hz Maintenance Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelDCA-70USI 50 Hz -TRAILER Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Hydraulic Surge Brakes Brake AdjustmentBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-70USI 50 Hz -TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-70USI 50 Hz -TRAILER Wiring DiagramGenerator Wiring Diagram DCA-70USI 50 Hz Generatorwiring DiagramEngine Wiring Diagram DCA-70USI 50 Hz Enginewiring DiagramGenerator Troubleshooting DCA-70USI 50 Hz -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-70USI 50 Hz -TROUBLESHOOTING Engine ControllerIf more than one of the same Items Found In the Items Number ColumnDCA-70USI 50 Hz Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-70USI 50 HZ Generator Assy DCA-70USI 50 Hz Generator Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX ASSY. 100683 0602122093100174 0602123090DCA-70USI 50 Hz Engine and Radiator Assy M1303200103 M29232000241132402311 1132400791DCA-70USI 50 Hz Engine and Radiator ASSY. 0605515106 01500000180016906020 0199900600Output Terminal Assy DCA-70USI 50 Hz Outputterminal Assy0039312000 M2230700113M2233000004 M2233100004DCA-70USI 50 Hz Battery Assy M9103000304 0602220187627MFD M9210500014DCA-70USI 50 Hz Muffler Assy M2333200404 M23301010030017112030 M233000903DCA-70USI 50 Hz Fuel Tank Assy 0605516090 M23630012020605505070 0605501079Enclosure #1 Assy DCA-70USI 50 Hz Enclosure #1 Assy0603306797 M2413001702M2363300603 0016910030DCA-70USI 50 Hz Enclosure #1 ASSY. 31C 0041220000 001012005031A 0030020000 31B 0040020000Enclosure #2 Assy DCA-70USI 50 Hz Enclosure #2 AssyM2443301103 M2443000802M2493303103 M2443000604DCA-70USI 50 Hz Rubber Seals Assy 0229200125 02292008400314502250 0229200950DCA-70USI 50 Hz Name Plate and Decals Assy M2550000703 M1550000204M1550002203 M2550000304Terms and Conditions of Sale Parts DCA-70USI 50 Hz Operation and Parts Manual REV. #1 04/22/05 Your Local Dealer is