Multiquip DCA-70USI operation manual Maintenance Safety, Battery Safety

Page 12

DCA-70USI (50 Hz) — RULES FOR SAFE OPERATION

Maintenance Safety

The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn all circuit breakers OFF before performing maintenance on the generator.

NEVER lubricate components or attempt service on a running machine.

ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator.

Follow all Battery Safety Guidelines listed in this manual when handleing or servicing the generator.

ALWAYS allow the machine a proper amount of time to cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

ALWAYS service air cleaner frequently to prevent engine malfunction.

WARNING - BURN HAZARDS

To prevent burns, DO NOT touch or open any of the below mentioned components while the engine is

running or immediately after operations. Always allow sufficient time for the engine and generator to cool before performing maintenance.

Radiator Cap - Removing the radiator cap while the engine is hot will result in high pressurized, boiling water to gush out of the radiator, causing severe scalding to any persons in the general area of the generator.

Coolant Drain Plug - Removing the coolant drain plug while the engine is hot will result in hot coolant gushing out of the coolant drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Engine Oil Drain Plug - Removing the engine oil drain plug while the engine is hot will result in hot oil gushing out of the oil drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Battery Safety

Use the following guidelines when handling the battery:

The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses.

Use well insulated gloves when picking up the battery.

DANGER - EXPLOSION HAZARDS

The risk of an explosion exists when performing service on the battery. To avoid severe injury or DEATH:

DO NOT drop the battery.There is the possibility of risk that the battery may explode.

DO NOT expose the battery to open flames, sparks, cigarettes

etc.The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.

ALWAYS keep the battery charged. If the battery is not charged a buildup of combustible gas will occur.

ALWAYS keep battery charging and cables in good working condition. Repair or replace all worn cables.

ALWAYS recharge the battery in an vented air environment, to avoid risk of a dangerous concentration of combustible gases.

In case the battery liquid (dilute sulfuric acid) comes in contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

In case the battery liquid (dilute sulfuric acid) comes in contact with your EYES, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.

PAGE 12 — DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05)

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Contents Parts List NO. M2900000314 Model DCA-70USIPage Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Direct TOLL-FREE access to our Parts Department DCA-70USI 50 Hz Specifications DCA-70USI 50 Hz Dimensions TOP, Side and Front DimensionsDCA- 70USI 50 Hz Safety Message Alert Symbols You can be injured if you do not follow directionsDCA- 70USI 50 Hz Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-70USI 50 Hz Rules for Safe OperationElectrical Safety DCA-70USI 50 Hz Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-70USI 50 Hz Generator Decals Generator DecalsDCA-70USI 50 Hz Generator Decals Generator Decals Cont inuedDCA-70USI 50 Hz Installation DCA-70USI 50 Hz Installation Outdoor InstallationIndoor Installation When connecting the generatorDCA-70USI 50 Hz General Information DCA-70USI 50 Hz Major Components Major ComponentsPage DCA-70USI 50 Hz Generator Control Panel DCA-70USI 50 Hz Engine Operating Panel Major faults will shutdown the generator DCA-70USI 50 Hz Engine Operating PanelAuto On/Off Engine Controller Mpec DCA-70USI 50 Hz Output Terminal Panel Familiarization Output Terminal Familiarization100VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Blower FanSingle Phase Load Three Phase LoadDCA-70USI 50 Hz Load Application Motors and motor-drivenVoltage Selector Switch DCA-70USI 50 Hz Generator OutputsGenerator OutputVoltages Generator AmperageHow to Read the OutputTerminal Gauges DCA-70USI 50 Hz Gauge ReadingReading Amperage Three-Phase Position DCA-70USI 50 Hz Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 220/127 Output Terminal Lug VoltagesDCA-70USI 50 Hz Output Terminal Panel Connections 3Ø 440/254 Output Terminal Lug Voltages1Ø 200V/100V Output Terminal Lug Voltages DCA-70USI 50 Hz PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Must be less than 50%Battery Battery Cable InstallationWiring AlternatorDCA-70USI 50 Hz Generator START-UP Procedure Manual Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelEngine Running LED on No LoadStarting Auto Mode Shutdown ProcedureTo shutdown the generator use the following procedure Place the Mpec Control Switch in the Auto positionDCA-70USI 50 Hz Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterDCA-70USI 50 Hz -TRAILER Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesCheck the wheel and drum for free rotation Hydraulic Surge BrakesTires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-70USI 50 Hz -TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-70USI 50 Hz -TRAILER Wiring Diagram Trailer/Towing Vehicle Wiring DiagramDCA-70USI 50 Hz Generatorwiring Diagram Generator Wiring DiagramDCA-70USI 50 Hz Enginewiring Diagram Engine Wiring DiagramDCA-70USI 50 Hz -TROUBLESHOOTING Generator Generator TroubleshootingDCA-70USI 50 Hz -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecItems Found In the Items Number Column If more than one of the samePart number on this Suggested Spare Parts list DCA-70USI 50 Hz Suggested Spare PartsDCA-70USI 50 HZ Generator Assy DCA-70USI 50 Hz Generator Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX ASSY. 0602122093 1001740602123090 100683DCA-70USI 50 Hz Engine and Radiator Assy M2923200024 11324023111132400791 M1303200103DCA-70USI 50 Hz Engine and Radiator ASSY. 0150000018 00169060200199900600 0605515106DCA-70USI 50 Hz Outputterminal Assy Output Terminal AssyM2230700113 M2233000004M2233100004 0039312000DCA-70USI 50 Hz Battery Assy 0602220187 627MFDM9210500014 M9103000304DCA-70USI 50 Hz Muffler Assy M2330101003 0017112030M233000903 M2333200404DCA-70USI 50 Hz Fuel Tank Assy M2363001202 06055050700605501079 0605516090DCA-70USI 50 Hz Enclosure #1 Assy Enclosure #1 AssyM2413001702 M23633006030016910030 0603306797DCA-70USI 50 Hz Enclosure #1 ASSY. 0010120050 31A 003002000031B 0040020000 31C 0041220000DCA-70USI 50 Hz Enclosure #2 Assy Enclosure #2 AssyM2443000802 M2493303103M2443000604 M2443301103DCA-70USI 50 Hz Rubber Seals Assy 0229200840 03145022500229200950 0229200125DCA-70USI 50 Hz Name Plate and Decals Assy M1550000204 M1550002203M2550000304 M2550000703Terms and Conditions of Sale Parts DCA-70USI 50 Hz Operation and Parts Manual REV. #1 04/22/05 Your Local Dealer is