Multiquip DCA-70USI 50 Hz PRE-SETUP, Circuit Breakers, Lubrication Oil, Fuel Check

Page 32

Circuit Breakers

To protect the generator from an overload, a 3-pole, 175 amp, main circuit breaker is provided to protect the U,V, and W OutputTerminals from overload.In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but DO NOT overfill. Make sure the generator is level. and verify that the oil level is maintained between the two notches (Figure 31) on the dipstick. See Table 9 for proper selection of engine oil.

DCA-70USI (50 Hz) — PRE-SETUP

Fuel Check

DANGER - EXPLOSION/FIRE HAZARDS

Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER smoke around or near the generator.

Refilling the Fuel System

CAUTION - REFUELINGTHE GENERATOR

ONLY properly trained personel who have read and understand this section should refill the fuel tank system.

Figure 31. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the ISUZU Engine Owner's Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

API Service Classification CC/SC

API Service Classification CC/SD

API Service Classification CC/SE

API Service Classification CC/SF

This generator has an internal fuel tank located inside the trailer frame and may also be equipped with an environmental fuel tank (Figure 32). ALWAYS fill the fuel tanks with clean fresh #2 diesel fuel. DO NOT fill the fuel tanks beyond their capacities.

Pay attention to the fuel tank capacity when replenishing fuel.The fuel tank cap must be closed tightly after filling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

Figure 32. Internal Fuel Tank System

PAGE 32 — DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05)

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Contents Parts List NO. M2900000314 Model DCA-70USIPage Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Direct TOLL-FREE access to our Parts Department DCA-70USI 50 Hz Specifications DCA-70USI 50 Hz Dimensions TOP, Side and Front DimensionsDCA- 70USI 50 Hz Safety Message Alert Symbols You can be injured if you do not follow directionsDCA- 70USI 50 Hz Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-70USI 50 Hz Rules for Safe OperationGenerator Grounding Electrical SafetyDCA-70USI 50 Hz Rules for Safe Operation Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-70USI 50 Hz Generator Decals Generator DecalsDCA-70USI 50 Hz Generator Decals Generator Decals Cont inuedDCA-70USI 50 Hz Installation DCA-70USI 50 Hz Installation Outdoor InstallationIndoor Installation When connecting the generatorDCA-70USI 50 Hz General Information DCA-70USI 50 Hz Major Components Major ComponentsPage DCA-70USI 50 Hz Generator Control Panel DCA-70USI 50 Hz Engine Operating Panel Auto On/Off Engine Controller Mpec Major faults will shutdown the generatorDCA-70USI 50 Hz Engine Operating Panel DCA-70USI 50 Hz Output Terminal Panel Familiarization Output Terminal Familiarization100VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Blower FanSingle Phase Load Three Phase LoadDCA-70USI 50 Hz Load Application Motors and motor-drivenVoltage Selector Switch DCA-70USI 50 Hz Generator OutputsGenerator OutputVoltages Generator AmperageReading Amperage How to Read the OutputTerminal GaugesDCA-70USI 50 Hz Gauge Reading Three-Phase Position DCA-70USI 50 Hz Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 220/127 Output Terminal Lug Voltages1Ø 200V/100V Output Terminal Lug Voltages DCA-70USI 50 Hz Output Terminal Panel Connections3Ø 440/254 Output Terminal Lug Voltages DCA-70USI 50 Hz PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Must be less than 50%Battery Battery Cable InstallationWiring AlternatorDCA-70USI 50 Hz Generator START-UP Procedure Manual Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelEngine Running LED on No LoadStarting Auto Mode Shutdown ProcedureTo shutdown the generator use the following procedure Place the Mpec Control Switch in the Auto positionDCA-70USI 50 Hz Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterCoupler Type of hitch used on the trailer for towing DCA-70USI 50 Hz -TRAILER MaintenanceTrailer Maintenance Brake Adjustment BrakesCheck the wheel and drum for free rotation Hydraulic Surge BrakesSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand DCA-70USI 50 Hz -TRAILER MaintenanceLug Nut Torque Requirements DCA-70USI 50 Hz -TRAILER Wiring Diagram Trailer/Towing Vehicle Wiring DiagramDCA-70USI 50 Hz Generatorwiring Diagram Generator Wiring DiagramDCA-70USI 50 Hz Enginewiring Diagram Engine Wiring DiagramDCA-70USI 50 Hz -TROUBLESHOOTING Generator Generator TroubleshootingDCA-70USI 50 Hz -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecItems Found In the Items Number Column If more than one of the samePart number on this Suggested Spare Parts list DCA-70USI 50 Hz Suggested Spare PartsDCA-70USI 50 HZ Generator Assy DCA-70USI 50 Hz Generator Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX ASSY. 0602122093 1001740602123090 100683DCA-70USI 50 Hz Engine and Radiator Assy M2923200024 11324023111132400791 M1303200103DCA-70USI 50 Hz Engine and Radiator ASSY. 0150000018 00169060200199900600 0605515106DCA-70USI 50 Hz Outputterminal Assy Output Terminal AssyM2230700113 M2233000004M2233100004 0039312000DCA-70USI 50 Hz Battery Assy 0602220187 627MFDM9210500014 M9103000304DCA-70USI 50 Hz Muffler Assy M2330101003 0017112030M233000903 M2333200404DCA-70USI 50 Hz Fuel Tank Assy M2363001202 06055050700605501079 0605516090DCA-70USI 50 Hz Enclosure #1 Assy Enclosure #1 AssyM2413001702 M23633006030016910030 0603306797DCA-70USI 50 Hz Enclosure #1 ASSY. 0010120050 31A 003002000031B 0040020000 31C 0041220000DCA-70USI 50 Hz Enclosure #2 Assy Enclosure #2 AssyM2443000802 M2493303103M2443000604 M2443301103DCA-70USI 50 Hz Rubber Seals Assy 0229200840 03145022500229200950 0229200125DCA-70USI 50 Hz Name Plate and Decals Assy M1550000204 M1550002203M2550000304 M2550000703Terms and Conditions of Sale Parts DCA-70USI 50 Hz Operation and Parts Manual REV. #1 04/22/05 Your Local Dealer is