Multiquip operation manual DCA-70USI 50 Hz General Information

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DCA-70USI (50 Hz) — GENERAL INFORMATION

DCA-70USI Ultra Silent™ (50 Hz) Series Familiarization

Generator

The MQ Power Model DCA-70USI (50 Hz) is a 48 kW generator (Figure 5) that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Operating Panel

The “Engine Operating Panel” is provided with the following:

Tachometer

Water Temperature Gauge

Oil Pressure Gauge

Charging Ammeter Gauge

Fuel Level Gauge

Pre-Heat Pushbutton

Pre-Heat Lamp

Panel Light/Panel Light Switch

Auto ON/OFF Engine Controller (MPEC)

Fuel Leak Detected Alarm Lamp

Generator Control Panel

The “Generator Control Panel” is provided with the following:

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Ammeter Change-Over Switch

Voltmeter Change-Over Switch

Voltage Regulator

3-Pole, 175 amp Main Circuit Breaker

“Control Box” (located behind the Gen. Control Panel)

Automatic Voltage Regulator

Current Transformer

Over-Current Relay

Voltage Rectifer

Starter Relay

Engine Controller (Computer Controlled)

Voltage Selector Switch

Output Terminal Panel

The “Output Terminal Panel” is provided with the following:

Three 100/200V output receptacles (CS-6369), 50A

Three auxilliary circuit breakers, 50A

Two 100V output receptacles (GFCI), 20A

Two GFCI circuit breakers, 20A

Five output terminal lugs (3Ø power)

Battery Charger (Optional)

Water Heater (Optional)

Open Delta Excitation System

The DCA-70USI (50 Hz) generator is equipped with the state of the art "Open-Delta" excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D. During steady state loads, the power from the voltage regulator is supplied from the parallel connections of A to B, A to D, and C to D. These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section.

When a heavy load, such as a motor starting or a short circuit occurs, the automatic voltage regulator (AVR) switches the configuration of the open delta to the series connection of B to C.This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a "fixed ceiling" and responds according the demands of the required load.

Engine

The DCA-70USI (50 Hz) is powered by a 4 cycle, water cooled, direct injection, turbocharged ISUZU Model FF- 4BG1T Diesel Engine.This engine is designed to meet every performance requirement for the generator. Reference Table 1 for engine specifications.

In keeping with MQ Power's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

Electric Governor System

The electric governor system controls the RPMs of the engine. When the engine demand increases or decreases, the governor system regulates the frequency variation to ±.25%.

Extension Cables

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 6) as a guide for selecting proper extension cable size.

PAGE 18 — DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05)

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Contents Parts List NO. M2900000314 Model DCA-70USIPage Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Direct TOLL-FREE access to our Parts Department DCA-70USI 50 Hz Specifications DCA-70USI 50 Hz Dimensions TOP, Side and Front DimensionsDCA- 70USI 50 Hz Safety Message Alert Symbols You can be injured if you do not follow directionsDCA- 70USI 50 Hz Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-70USI 50 Hz Rules for Safe OperationElectrical Safety DCA-70USI 50 Hz Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-70USI 50 Hz Generator Decals Generator DecalsDCA-70USI 50 Hz Generator Decals Generator Decals Cont inuedDCA-70USI 50 Hz Installation Indoor Installation DCA-70USI 50 Hz InstallationOutdoor Installation When connecting the generatorDCA-70USI 50 Hz General Information DCA-70USI 50 Hz Major Components Major ComponentsPage DCA-70USI 50 Hz Generator Control Panel DCA-70USI 50 Hz Engine Operating Panel Major faults will shutdown the generator DCA-70USI 50 Hz Engine Operating PanelAuto On/Off Engine Controller Mpec DCA-70USI 50 Hz Output Terminal Panel Familiarization Output Terminal Familiarization100VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Blower FanDCA-70USI 50 Hz Load Application Single Phase LoadThree Phase Load Motors and motor-drivenGenerator OutputVoltages Voltage Selector SwitchDCA-70USI 50 Hz Generator Outputs Generator AmperageHow to Read the OutputTerminal Gauges DCA-70USI 50 Hz Gauge ReadingReading Amperage Uvwo Terminal Output Voltages Three-Phase PositionDCA-70USI 50 Hz Output Terminal Panel Connections 3Ø 220/127 Output Terminal Lug VoltagesDCA-70USI 50 Hz Output Terminal Panel Connections 3Ø 440/254 Output Terminal Lug Voltages1Ø 200V/100V Output Terminal Lug Voltages Lubrication Oil DCA-70USI 50 Hz PRE-SETUPCircuit Breakers Fuel CheckRefueling Procedure RefuelingOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Must be less than 50%Wiring BatteryBattery Cable Installation AlternatorEngines exhaust contains harmful emissions DCA-70USI 50 Hz Generator START-UP Procedure ManualBefore Starting Direct exhaust away from nearby personnelEngine Running LED on No LoadTo shutdown the generator use the following procedure Starting Auto ModeShutdown Procedure Place the Mpec Control Switch in the Auto positionDCA-70USI 50 Hz Maintenance Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterDCA-70USI 50 Hz -TRAILER Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Check the wheel and drum for free rotation Brake AdjustmentBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-70USI 50 Hz -TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-70USI 50 Hz -TRAILER Wiring Diagram Trailer/Towing Vehicle Wiring DiagramDCA-70USI 50 Hz Generatorwiring Diagram Generator Wiring DiagramDCA-70USI 50 Hz Enginewiring Diagram Engine Wiring DiagramDCA-70USI 50 Hz -TROUBLESHOOTING Generator Generator TroubleshootingDCA-70USI 50 Hz -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecItems Found In the Items Number Column If more than one of the samePart number on this Suggested Spare Parts list DCA-70USI 50 Hz Suggested Spare PartsDCA-70USI 50 HZ Generator Assy DCA-70USI 50 Hz Generator Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX ASSY. 0602123090 0602122093100174 100683DCA-70USI 50 Hz Engine and Radiator Assy 1132400791 M29232000241132402311 M1303200103DCA-70USI 50 Hz Engine and Radiator ASSY. 0199900600 01500000180016906020 0605515106DCA-70USI 50 Hz Outputterminal Assy Output Terminal AssyM2233100004 M2230700113M2233000004 0039312000DCA-70USI 50 Hz Battery Assy M9210500014 0602220187627MFD M9103000304DCA-70USI 50 Hz Muffler Assy M233000903 M23301010030017112030 M2333200404DCA-70USI 50 Hz Fuel Tank Assy 0605501079 M23630012020605505070 0605516090DCA-70USI 50 Hz Enclosure #1 Assy Enclosure #1 Assy0016910030 M2413001702M2363300603 0603306797DCA-70USI 50 Hz Enclosure #1 ASSY. 31B 0040020000 001012005031A 0030020000 31C 0041220000DCA-70USI 50 Hz Enclosure #2 Assy Enclosure #2 AssyM2443000604 M2443000802M2493303103 M2443301103DCA-70USI 50 Hz Rubber Seals Assy 0229200950 02292008400314502250 0229200125DCA-70USI 50 Hz Name Plate and Decals Assy M2550000304 M1550000204M1550002203 M2550000703Terms and Conditions of Sale Parts DCA-70USI 50 Hz Operation and Parts Manual REV. #1 04/22/05 Your Local Dealer is