Multiquip operation manual DCA-70USI 50 Hz Generator START-UP Procedure Manual, Before Starting

Page 36

DCA-70USI (50 Hz) — GENERATOR START-UP PROCEDURE (MANUAL)

Before Starting

CAUTION - LETHAL EXHAUST HAZARD

The engine's exhaust contains harmful emissions.

ALWAYS have adequate ventilation when operating.

Direct exhaust away from nearby personnel.

WARNING - STARTINGTHE GENERATOR

NEVER! manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position.

1.Place the main, G.F.C.I., and aux. circuit breakers (Figure 39) in the OFF position prior to starting the engine.

Figure 39. Main, Aux. and GFCI

Circuit Breakers (OFF)

2.Connect the load to the receptacles or the Output Terminal Lugs as shown in Figure 13. These load connection points can be found on the output terminal panel and the output terminal panel’s hard wire hookup panel.

3.The output terminal lugs are protected by a plastic cover. Remove this cover to gain access to the terminals. Tighten terminal nuts securely to prevent load wires from slipping out.

4.Close all engine enclosure doors (Figure 40).

5.Place the voltage selector switch in the desired voltage position (Figure 41).

Figure 41. Voltage

Selector Switch

6.Press and hold the pre-heat button (Figure 42) for at least 5 seconds to warm the engine glow plugs.

Figure 42. Pre-Heat Button

7.Verify that the pre-heat lamp (Figure 43) is lit.The lamp will turn off when the engine has started.

Figure 43. Pre-Heat Lamp

Starting (Manual)

8.Once the engine glow plugs have been warmed, place the MPEC Control Switch in the MANUAL position to start the engine (Figure 44).

Figure 44. MPEC Control Switch

(Manual Position)

9.Once the engine starts, let the engine run for 1-2 minutes. Listen for any abnormal noises. If any abnormalities exists shutdown the engine and correct the problem.

Figure 40. Engine Enclosure Doors

PAGE 36 — DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05)

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Contents Parts List NO. M2900000314 Model DCA-70USIPage Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Direct TOLL-FREE access to our Parts Department DCA-70USI 50 Hz Specifications DCA-70USI 50 Hz Dimensions TOP, Side and Front DimensionsDCA- 70USI 50 Hz Safety Message Alert Symbols You can be injured if you do not follow directionsDCA- 70USI 50 Hz Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-70USI 50 Hz Rules for Safe OperationElectrical Safety DCA-70USI 50 Hz Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-70USI 50 Hz Generator Decals Generator DecalsDCA-70USI 50 Hz Generator Decals Generator Decals Cont inuedDCA-70USI 50 Hz Installation DCA-70USI 50 Hz Installation Outdoor InstallationIndoor Installation When connecting the generatorDCA-70USI 50 Hz General Information DCA-70USI 50 Hz Major Components Major ComponentsPage DCA-70USI 50 Hz Generator Control Panel DCA-70USI 50 Hz Engine Operating Panel Major faults will shutdown the generator DCA-70USI 50 Hz Engine Operating PanelAuto On/Off Engine Controller Mpec DCA-70USI 50 Hz Output Terminal Panel Familiarization Output Terminal Familiarization100VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Blower FanSingle Phase Load Three Phase LoadDCA-70USI 50 Hz Load Application Motors and motor-drivenVoltage Selector Switch DCA-70USI 50 Hz Generator OutputsGenerator OutputVoltages Generator AmperageHow to Read the OutputTerminal Gauges DCA-70USI 50 Hz Gauge ReadingReading Amperage Three-Phase Position DCA-70USI 50 Hz Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 220/127 Output Terminal Lug VoltagesDCA-70USI 50 Hz Output Terminal Panel Connections 3Ø 440/254 Output Terminal Lug Voltages1Ø 200V/100V Output Terminal Lug Voltages DCA-70USI 50 Hz PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Must be less than 50%Battery Battery Cable InstallationWiring AlternatorDCA-70USI 50 Hz Generator START-UP Procedure Manual Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelEngine Running LED on No LoadStarting Auto Mode Shutdown ProcedureTo shutdown the generator use the following procedure Place the Mpec Control Switch in the Auto positionDCA-70USI 50 Hz Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterDCA-70USI 50 Hz -TRAILER Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesCheck the wheel and drum for free rotation Hydraulic Surge BrakesTires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-70USI 50 Hz -TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-70USI 50 Hz -TRAILER Wiring Diagram Trailer/Towing Vehicle Wiring DiagramDCA-70USI 50 Hz Generatorwiring Diagram Generator Wiring DiagramDCA-70USI 50 Hz Enginewiring Diagram Engine Wiring DiagramDCA-70USI 50 Hz -TROUBLESHOOTING Generator Generator TroubleshootingDCA-70USI 50 Hz -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecItems Found In the Items Number Column If more than one of the samePart number on this Suggested Spare Parts list DCA-70USI 50 Hz Suggested Spare PartsDCA-70USI 50 HZ Generator Assy DCA-70USI 50 Hz Generator Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX ASSY. 0602122093 1001740602123090 100683DCA-70USI 50 Hz Engine and Radiator Assy M2923200024 11324023111132400791 M1303200103DCA-70USI 50 Hz Engine and Radiator ASSY. 0150000018 00169060200199900600 0605515106DCA-70USI 50 Hz Outputterminal Assy Output Terminal AssyM2230700113 M2233000004M2233100004 0039312000DCA-70USI 50 Hz Battery Assy 0602220187 627MFDM9210500014 M9103000304DCA-70USI 50 Hz Muffler Assy M2330101003 0017112030M233000903 M2333200404DCA-70USI 50 Hz Fuel Tank Assy M2363001202 06055050700605501079 0605516090DCA-70USI 50 Hz Enclosure #1 Assy Enclosure #1 AssyM2413001702 M23633006030016910030 0603306797DCA-70USI 50 Hz Enclosure #1 ASSY. 0010120050 31A 003002000031B 0040020000 31C 0041220000DCA-70USI 50 Hz Enclosure #2 Assy Enclosure #2 AssyM2443000802 M2493303103M2443000604 M2443301103DCA-70USI 50 Hz Rubber Seals Assy 0229200840 03145022500229200950 0229200125DCA-70USI 50 Hz Name Plate and Decals Assy M1550000204 M1550002203M2550000304 M2550000703Terms and Conditions of Sale Parts DCA-70USI 50 Hz Operation and Parts Manual REV. #1 04/22/05 Your Local Dealer is