Multiquip operation manual DCA-70USI 50 Hz Generator Control Panel

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DCA-70USI (50 Hz) — GENERATOR CONTROL PANEL

Figure 6. Generator Control Panel

The definitions below describe the controls and functions of the DCA-70USI (50 Hz) Generator Control Panel (Figure 6).

1.Main Circuit Breaker – This three-pole, 175A main breaker is provided to protect the the U,V,andW Output Terminal Lugs from overload.

2.Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 50 Hz.

3.AC Ammeter – Indicates the amount of current the load is drawing from the generator per leg selected by the ammeter phase-selector switch.

4.Ammeter Change-Over Switch – This switch allows the AC ammeter to indicate the current flowing to the load connected to any phase of the output terminals, or to be switched off. This switch does not effect the generator output in any fashion, it is for current reading only.

5.AC Voltmeter – Indicates the output voltage present at the U,V, and W Output Terminal Lugs.

6.Voltmeter Change-Over Switch – This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off.

7.Voltage Regulator Control – Allows ±15% manual adjustment of the generator’s output voltage.

Located behind the generator control panel is the Generator Control Box. This box contains some of the necessary electronic components required to make the generator function.

The Control Box is equipped with the following major components:

Over-Current Relay

Voltage Rectifer (AVR)

Starter Relay

Current Transformer

Voltage Selector Switch

Three Phase Circuit Breaker

Remember the overcurrent

NOTErelay monitors the current flowing from the U,V, and W Output Terminal Lugs to the load.

In the event of a short circuit or over current condition, it will automatically trip the 60 amp main breaker.

To restore power to the Output Terminal Panel, press the reset button on the overcurrent relay and place the main circuit breaker in the closed position (ON).

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 21

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Contents Model DCA-70USI Parts List NO. M2900000314Page Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents Direct TOLL-FREE access to our Parts Department DCA-70USI 50 Hz Specifications Dimensions DCA-70USI 50 Hz Dimensions TOP, Side and FrontYou can be injured if you do not follow directions DCA- 70USI 50 Hz Safety Message Alert SymbolsThis generator, other property, or DCA- 70USI 50 Hz Safety Message Alert SymbolsDCA-70USI 50 Hz Rules for Safe Operation General SafetyElectrical Safety DCA-70USI 50 Hz Rules for Safe OperationGenerator Grounding Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-70USI 50 Hz Generator DecalsGenerator Decals Cont inued DCA-70USI 50 Hz Generator DecalsDCA-70USI 50 Hz Installation Outdoor Installation DCA-70USI 50 Hz InstallationIndoor Installation When connecting the generatorDCA-70USI 50 Hz General Information Major Components DCA-70USI 50 Hz Major ComponentsPage DCA-70USI 50 Hz Generator Control Panel DCA-70USI 50 Hz Engine Operating Panel Major faults will shutdown the generator DCA-70USI 50 Hz Engine Operating PanelAuto On/Off Engine Controller Mpec Output Terminal Familiarization DCA-70USI 50 Hz Output Terminal Panel FamiliarizationF.C.I. Receptacle 100VAC Gfci ReceptaclesBlower Fan Connecting LoadsThree Phase Load Single Phase LoadDCA-70USI 50 Hz Load Application Motors and motor-drivenDCA-70USI 50 Hz Generator Outputs Voltage Selector SwitchGenerator OutputVoltages Generator AmperageHow to Read the OutputTerminal Gauges DCA-70USI 50 Hz Gauge ReadingReading Amperage DCA-70USI 50 Hz Output Terminal Panel Connections Three-Phase PositionUvwo Terminal Output Voltages 3Ø 220/127 Output Terminal Lug VoltagesDCA-70USI 50 Hz Output Terminal Panel Connections 3Ø 440/254 Output Terminal Lug Voltages1Ø 200V/100V Output Terminal Lug Voltages Circuit Breakers DCA-70USI 50 Hz PRE-SETUPLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Must be less than 50%Battery Cable Installation BatteryWiring AlternatorBefore Starting DCA-70USI 50 Hz Generator START-UP Procedure ManualEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelNo Load Engine Running LED onShutdown Procedure Starting Auto ModeTo shutdown the generator use the following procedure Place the Mpec Control Switch in the Auto positionDCA-70USI 50 Hz Maintenance Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterDCA-70USI 50 Hz -TRAILER Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brakes Brake AdjustmentCheck the wheel and drum for free rotation Hydraulic Surge BrakesTires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-70USI 50 Hz -TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-70USI 50 Hz -TRAILER Wiring DiagramGenerator Wiring Diagram DCA-70USI 50 Hz Generatorwiring DiagramEngine Wiring Diagram DCA-70USI 50 Hz Enginewiring DiagramGenerator Troubleshooting DCA-70USI 50 Hz -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-70USI 50 Hz -TROUBLESHOOTING Engine ControllerIf more than one of the same Items Found In the Items Number ColumnDCA-70USI 50 Hz Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-70USI 50 HZ Generator Assy DCA-70USI 50 Hz Generator Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX ASSY. 100174 06021220930602123090 100683DCA-70USI 50 Hz Engine and Radiator Assy 1132402311 M29232000241132400791 M1303200103DCA-70USI 50 Hz Engine and Radiator ASSY. 0016906020 01500000180199900600 0605515106Output Terminal Assy DCA-70USI 50 Hz Outputterminal AssyM2233000004 M2230700113M2233100004 0039312000DCA-70USI 50 Hz Battery Assy 627MFD 0602220187M9210500014 M9103000304DCA-70USI 50 Hz Muffler Assy 0017112030 M2330101003M233000903 M2333200404DCA-70USI 50 Hz Fuel Tank Assy 0605505070 M23630012020605501079 0605516090Enclosure #1 Assy DCA-70USI 50 Hz Enclosure #1 AssyM2363300603 M24130017020016910030 0603306797DCA-70USI 50 Hz Enclosure #1 ASSY. 31A 0030020000 001012005031B 0040020000 31C 0041220000Enclosure #2 Assy DCA-70USI 50 Hz Enclosure #2 AssyM2493303103 M2443000802M2443000604 M2443301103DCA-70USI 50 Hz Rubber Seals Assy 0314502250 02292008400229200950 0229200125DCA-70USI 50 Hz Name Plate and Decals Assy M1550002203 M1550000204M2550000304 M2550000703Terms and Conditions of Sale Parts DCA-70USI 50 Hz Operation and Parts Manual REV. #1 04/22/05 Your Local Dealer is