Multiquip DCA-70USI operation manual Towing &Transporting Safety, Emergencies

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DCA-70USI (50 Hz) — RULES FOR SAFE OPERATION

Towing &Transporting Safety

To reduce the possibility of an accident while transporting the generator on public roads, always make sure the trailer that supports the generator and the towing vehicle are in good operating condition and both units are mechanically sound.

The following list of safety precautions should be followed when towing your generator:

CAUTION - FOLLOWTOWING REGULATIONS

Check with your local county or state safety towing regulations, in addition to meeting Department of Transportation (DOT) SafetyTowing Regulations, before towing your generator.

ALWAYS shutdown engine before transporting.

Tighten both fuel tank caps securely.

If generator is mounted on a trailer, make sure trailer complies with all local and state safety transportation laws. Follow the listed Towing & Transporting Safety guidelines for basic towing techniques.

Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer "gross vehicle weight rating.”

ALWAYS inspect the hitch and coupling for wear. NEVER tow a trailer with defective hitches, couplings, chains etc.

Check the tire air pressure on both towing vehicle and trailer. Trailer tires should be inflated to 50 psi cold. Also check the tire tread wear on both vehicles.

ALWAYS make sure the trailer is equipped with a "Safety Chain".

ALWAYS attach trailer’s safety chains to towing vehicle properly.

ALWAYS make sure the vehicle and trailer directional, backup, brake, and trailer lights are connected and working properly.

DOT Requirements include the following:

z Connect and test electric brake operation.

z Secure portable power cables in cable tray with tie wraps.

The maximum speed for highway towing is 55 MPH unless posted otherwise. Recommended off-road towing is not to exceed 15 MPH or less depending on type of terrain.

Place chock blocks underneath wheel to prevent rolling, while parked.

Use the trailer’s swivel jack to adjust the trailer height to a level position while parked.

Avoid sudden stops and starts. This can cause skidding, or jack-knifing. Smooth, gradual starts and stops will improve towing.

Avoid sharp turns.

Trailer should be adjusted to a level position at all times when towing.

Raise and lock trailer wheel stand in up position when transporting.

The maximum speed for highway towing is 55 MPH unless posted otherwise. Recommended off-road towing is not to exceed 15 MPH or less depending on type of terrain.

Place support blocks underneath the trailer’s bumper to prevent tipping, while parked.

Avoid sharp turns to prevent rolling.

DO NOT transport generator with fuel in tank.

Emergencies

ALWAYS know the location of the nearest fire extinguisher.

ALWAYS know the location of the nearest and first aid kit.

ALWAYS know the location of the nearest phone or keep a phone on the job site, in case of emergencies.

ALWAYS have easy access to the phone numbers of the nearest Ambulance, Doctor and Fire Department. This information will be invaluable in the case of an emergency.

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 13

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Contents Model DCA-70USI Parts List NO. M2900000314Page Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents Direct TOLL-FREE access to our Parts Department DCA-70USI 50 Hz Specifications Dimensions DCA-70USI 50 Hz Dimensions TOP, Side and FrontYou can be injured if you do not follow directions DCA- 70USI 50 Hz Safety Message Alert SymbolsThis generator, other property, or DCA- 70USI 50 Hz Safety Message Alert SymbolsDCA-70USI 50 Hz Rules for Safe Operation General SafetyDCA-70USI 50 Hz Rules for Safe Operation Electrical SafetyGenerator Grounding Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-70USI 50 Hz Generator DecalsGenerator Decals Cont inued DCA-70USI 50 Hz Generator DecalsDCA-70USI 50 Hz Installation Outdoor Installation DCA-70USI 50 Hz InstallationIndoor Installation When connecting the generatorDCA-70USI 50 Hz General Information Major Components DCA-70USI 50 Hz Major ComponentsPage DCA-70USI 50 Hz Generator Control Panel DCA-70USI 50 Hz Engine Operating Panel DCA-70USI 50 Hz Engine Operating Panel Major faults will shutdown the generatorAuto On/Off Engine Controller Mpec Output Terminal Familiarization DCA-70USI 50 Hz Output Terminal Panel FamiliarizationF.C.I. Receptacle 100VAC Gfci ReceptaclesBlower Fan Connecting LoadsThree Phase Load Single Phase LoadDCA-70USI 50 Hz Load Application Motors and motor-drivenDCA-70USI 50 Hz Generator Outputs Voltage Selector SwitchGenerator OutputVoltages Generator AmperageDCA-70USI 50 Hz Gauge Reading How to Read the OutputTerminal GaugesReading Amperage DCA-70USI 50 Hz Output Terminal Panel Connections Three-Phase PositionUvwo Terminal Output Voltages 3Ø 220/127 Output Terminal Lug Voltages3Ø 440/254 Output Terminal Lug Voltages DCA-70USI 50 Hz Output Terminal Panel Connections1Ø 200V/100V Output Terminal Lug Voltages Circuit Breakers DCA-70USI 50 Hz PRE-SETUPLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Must be less than 50%Battery Cable Installation BatteryWiring AlternatorBefore Starting DCA-70USI 50 Hz Generator START-UP Procedure ManualEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelNo Load Engine Running LED onShutdown Procedure Starting Auto ModeTo shutdown the generator use the following procedure Place the Mpec Control Switch in the Auto positionDCA-70USI 50 Hz Maintenance Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTrailer Maintenance DCA-70USI 50 Hz -TRAILER MaintenanceCoupler Type of hitch used on the trailer for towing Brakes Brake AdjustmentCheck the wheel and drum for free rotation Hydraulic Surge BrakesTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements DCA-70USI 50 Hz -TRAILER MaintenanceStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-70USI 50 Hz -TRAILER Wiring DiagramGenerator Wiring Diagram DCA-70USI 50 Hz Generatorwiring DiagramEngine Wiring Diagram DCA-70USI 50 Hz Enginewiring DiagramGenerator Troubleshooting DCA-70USI 50 Hz -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-70USI 50 Hz -TROUBLESHOOTING Engine ControllerIf more than one of the same Items Found In the Items Number ColumnDCA-70USI 50 Hz Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-70USI 50 HZ Generator Assy DCA-70USI 50 Hz Generator Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX ASSY. 100174 06021220930602123090 100683DCA-70USI 50 Hz Engine and Radiator Assy 1132402311 M29232000241132400791 M1303200103DCA-70USI 50 Hz Engine and Radiator ASSY. 0016906020 01500000180199900600 0605515106Output Terminal Assy DCA-70USI 50 Hz Outputterminal AssyM2233000004 M2230700113M2233100004 0039312000DCA-70USI 50 Hz Battery Assy 627MFD 0602220187M9210500014 M9103000304DCA-70USI 50 Hz Muffler Assy 0017112030 M2330101003M233000903 M2333200404DCA-70USI 50 Hz Fuel Tank Assy 0605505070 M23630012020605501079 0605516090Enclosure #1 Assy DCA-70USI 50 Hz Enclosure #1 AssyM2363300603 M24130017020016910030 0603306797DCA-70USI 50 Hz Enclosure #1 ASSY. 31A 0030020000 001012005031B 0040020000 31C 0041220000Enclosure #2 Assy DCA-70USI 50 Hz Enclosure #2 AssyM2493303103 M2443000802M2443000604 M2443301103DCA-70USI 50 Hz Rubber Seals Assy 0314502250 02292008400229200950 0229200125DCA-70USI 50 Hz Name Plate and Decals Assy M1550002203 M1550000204M2550000304 M2550000703Terms and Conditions of Sale Parts DCA-70USI 50 Hz Operation and Parts Manual REV. #1 04/22/05 Your Local Dealer is