Multiquip DCA-70USI operation manual Table of Contents

Page 4

MQ POWER DCA-70USI(50HZ)

ULTRA-SILENT GENERATOR

California Proposition 65 Warning

2

Here's How To Get Help

3

Table Of Contents

4

Parts Ordering Procedures

5

Specifications

6

Dimensions (Top, Side, Front)

7

Safety Message Alert Symbols

8-9

Rules for Safe Operation

10-13

Generator Decals

14-15

Installation

16-17

General Information

18

Major Components

19

Generator Control Panel

21

Engine Operating Panel

22-23

Output Terminal Panel Familiarization

24-26

Load Application

27

Generator Outputs

28

Gauge Reading

29

Output Terminal Panel Connections

30-31

Pre-Setup

32-35

Generator Start-up Procedure (Manual)

36-37

Generator Start-up Procedure (Auto Mode)

38

Generator Shut-Down Procedure

38

Maintenance (Engine)

39-40

Maintenance (Trailer)

41-44

Trailer Wiring Diagram

45

Generator Wiring Diagram

46

Engine Wiring Diagram

47

Generator Troubleshooting

48

Engine Controller Troubleshooting

49

Explanation of Code in Remarks Column

50

Suggested Spare Parts

51

TABLE OF CONTENTS

ISUZU FF- 4BG1T ENGINE

Generator Assembly

52-53

Control Box Assembly

54-57

Engine and Radiator Assembly

58-61

Output Terminal Assembly

62-63

Battery Assembly

64-65

Muffler Assembly

66-67

Fuel Tank Assembly

68-69

Enclosure #1 Assembly

70-73

Enclosure #2 Assembly

74-75

Rubber Seals Assembly

76-77

Nameplate and Decals

78-79

Terms and Condition of Sale — Parts

80

Specification and part

NOTEnumber are subject to change without notice.

PAGE 4 — DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05)

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Contents Parts List NO. M2900000314 Model DCA-70USIPage Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Direct TOLL-FREE access to our Parts Department DCA-70USI 50 Hz Specifications DCA-70USI 50 Hz Dimensions TOP, Side and Front DimensionsDCA- 70USI 50 Hz Safety Message Alert Symbols You can be injured if you do not follow directionsDCA- 70USI 50 Hz Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-70USI 50 Hz Rules for Safe OperationDCA-70USI 50 Hz Rules for Safe Operation Electrical SafetyGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-70USI 50 Hz Generator Decals Generator DecalsDCA-70USI 50 Hz Generator Decals Generator Decals Cont inuedDCA-70USI 50 Hz Installation DCA-70USI 50 Hz Installation Outdoor InstallationIndoor Installation When connecting the generatorDCA-70USI 50 Hz General Information DCA-70USI 50 Hz Major Components Major ComponentsPage DCA-70USI 50 Hz Generator Control Panel DCA-70USI 50 Hz Engine Operating Panel DCA-70USI 50 Hz Engine Operating Panel Major faults will shutdown the generatorAuto On/Off Engine Controller Mpec DCA-70USI 50 Hz Output Terminal Panel Familiarization Output Terminal Familiarization100VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Blower FanSingle Phase Load Three Phase LoadDCA-70USI 50 Hz Load Application Motors and motor-drivenVoltage Selector Switch DCA-70USI 50 Hz Generator OutputsGenerator OutputVoltages Generator AmperageDCA-70USI 50 Hz Gauge Reading How to Read the OutputTerminal GaugesReading Amperage Three-Phase Position DCA-70USI 50 Hz Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 220/127 Output Terminal Lug Voltages3Ø 440/254 Output Terminal Lug Voltages DCA-70USI 50 Hz Output Terminal Panel Connections1Ø 200V/100V Output Terminal Lug Voltages DCA-70USI 50 Hz PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Must be less than 50%Battery Battery Cable InstallationWiring AlternatorDCA-70USI 50 Hz Generator START-UP Procedure Manual Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelEngine Running LED on No LoadStarting Auto Mode Shutdown ProcedureTo shutdown the generator use the following procedure Place the Mpec Control Switch in the Auto positionDCA-70USI 50 Hz Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterTrailer Maintenance DCA-70USI 50 Hz -TRAILER MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment BrakesCheck the wheel and drum for free rotation Hydraulic Surge BrakesTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements DCA-70USI 50 Hz -TRAILER MaintenanceStart all wheel lug nuts by hand DCA-70USI 50 Hz -TRAILER Wiring Diagram Trailer/Towing Vehicle Wiring DiagramDCA-70USI 50 Hz Generatorwiring Diagram Generator Wiring DiagramDCA-70USI 50 Hz Enginewiring Diagram Engine Wiring DiagramDCA-70USI 50 Hz -TROUBLESHOOTING Generator Generator TroubleshootingDCA-70USI 50 Hz -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecItems Found In the Items Number Column If more than one of the samePart number on this Suggested Spare Parts list DCA-70USI 50 Hz Suggested Spare PartsDCA-70USI 50 HZ Generator Assy DCA-70USI 50 Hz Generator Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX ASSY. 0602122093 1001740602123090 100683DCA-70USI 50 Hz Engine and Radiator Assy M2923200024 11324023111132400791 M1303200103DCA-70USI 50 Hz Engine and Radiator ASSY. 0150000018 00169060200199900600 0605515106DCA-70USI 50 Hz Outputterminal Assy Output Terminal AssyM2230700113 M2233000004M2233100004 0039312000DCA-70USI 50 Hz Battery Assy 0602220187 627MFDM9210500014 M9103000304DCA-70USI 50 Hz Muffler Assy M2330101003 0017112030M233000903 M2333200404DCA-70USI 50 Hz Fuel Tank Assy M2363001202 06055050700605501079 0605516090DCA-70USI 50 Hz Enclosure #1 Assy Enclosure #1 AssyM2413001702 M23633006030016910030 0603306797DCA-70USI 50 Hz Enclosure #1 ASSY. 0010120050 31A 003002000031B 0040020000 31C 0041220000DCA-70USI 50 Hz Enclosure #2 Assy Enclosure #2 AssyM2443000802 M2493303103M2443000604 M2443301103DCA-70USI 50 Hz Rubber Seals Assy 0229200840 03145022500229200950 0229200125DCA-70USI 50 Hz Name Plate and Decals Assy M1550000204 M1550002203M2550000304 M2550000703Terms and Conditions of Sale Parts DCA-70USI 50 Hz Operation and Parts Manual REV. #1 04/22/05 Your Local Dealer is