Multiquip SG1400C3-55748 manual Hyd. MANIFOLD, Valve and Hose Assy

Page 102

hyd. MANIFOLD, VALVE AND HOSE ASSY.

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INTAKE BALL VALVE

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3-WAY VALVE

page 102 — SG1400C3 Studio Generator • operation and parts manual — rev. #1 (02/15/12)

Image 102

Contents Model SG1400C3-55748 Proposition 65 warning Reporting Safety Defects NhtsaTable of Contents Specifications are subject to change without noticeChoose from three easy options Safety Information SaFeTY meSSageSSaFeTY SYmBolS General SaFeTY GeneraTor SaFeTYEngine SaFeTY Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable „ never use fuel as a cleaning agent Fuel SaFeTYToWing SaFeTY From fuel vapors or if fuel is spilled on a hot enginePower Cord/Cable Safety EleCTriCal SaFeTYGrounding Safety DeathBaTTerY SaFeTY EnvironmenTal SaFeTYSpecifications Model Cummins QSB7-G5Dimensions DimensionsInstallation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationGenerator Grounding General information Fuel Water Separator Fuel TankFuel Priming Pump Intake Ventilation DoorInteliVision 5 Digital Controller Page Generator Major Components Major ComponentsDescription Oil Filter Oil Filler CapAlternator StarterBasic Trailer Components License Plate Lights Illuminates license plateController Power Switch Provides power to engine controller Control panelCamlok/voltage output panel Camlok/Voltage Output PanelCircuit Breaker panel Main Breaker PanelDigital controller MCB Control Button Not functional in this applicationLoad application/generator output Single Phase LoadThree Phase Load Type of LoadVoltage Selector Switch Generator Output VoltagesGenerator Amperage Lubrication Oil Inspection/setupRefueling Procedure Fuel CheckOnly use #2 diesel fuel when refueling Remove fuel cap and fill tank FigureWait for fuel to rise in filler neck Coolant Antifreeze/summer coolant Cleaning the RadiatorAir Cleaner Fan Belt Tension Drive Belt inspection Operation in Freezing WeatherWhen connecting the battery do the following Battery Cable InstallationWiring AlternatorAlways have adequate ventilation when operating Before StartingEngine’s exhaust contains harmful emissions Engine will go to idle mode StartupStarting Manual Normal Shutdown Procedure Emergency Shutdown ProcedureClosing the Enclosure DOORs Protective devices Protective devicesMaintenance Engine Maintenance ScheduleGeneral Inspection Air Filter Dust IndicatorCleaning Inside the Fuel Tank Air FilterAir Removal Fuel Tank InspectionReplacing Fuel Filter Check Oil LevelHydraulic Brakes Manually Adjusting the BrakesTrailer Brakes Hydraulic Brake ActuatorAdjustable Channel Wheel BearingsWheel Hub Adjustment Leaf SuspensionTroubleshooting generator Troubleshooting GeneratorTroubleshooting engine Troubleshooting EngineTroubleshooting controller Troubleshooting Intelivision 5 ControllerTrailer guidelines Common CauSeS For loSS oF TrailerTrailer ToWing guidelineS Driving CondiTionS Coupling To THe ToW veHiCleInoperaBle BraKeS, ligHTS or mirrorS Trailer ToWing TipSTrailer vin Tag SuSpenSion SYSTem EleCTriCal ConneCTorToW veHiCle BraKe ConTrollerEmergenCY FlareS andTriangle reFleCTorS SaFeTY CHainSTrailer ligHTing and BraKing ConneCTor BreaKaWaY SYSTemLock washer and hitch frame Trailer tongue. Wood or concrete blocks may also be usedCoupling the Trailer to the Tow vehicle Ball Coupler Attaching Safety Chain Breakaway Brake SystemBreakaway Cable Surge Brake System PinTle HiTCH Coupler Connecting Trailer lightsUncoupling the Ball Hitch Pintle Coupler and pintle HookFigure H. Attaching Safety Chain Pintle Hitch Coupling Trailer to Tow vehicle pintle CouplerTire SaFeTY Unsafe Tires, lug nuts or Wheels Determining load limit of TrailerBe sure lug nuts are tight before each tow Step Determining load limit of Tow vehicle StepTire FundamenTalS Letter rating Speed ratingReplacing Worn or damaged Tires Tire Safety TipsTire repair Uniform Tire Quality grading Standards uTQgSWheel rims Wheels, Bearings and lug nutsLug nut Torque requirements Lights and Signals Figure M. Trailer to Tow Vehicle Wiring DiagramHydraulic Hoses Schematic Maintenance Parts Locator Generator Wiring Diagram Generator Wiring Diagram Explanation of codes in remarks column Suggested spare parts SG1400C3 with Cummins QSB7-G5 Diesel Engine 1 to 3 unitsQty Description Housing Base assy EE6653 EE55742EE40474 BASE, 1400A STUDIO, 48 X EE33397Housing interior assy HANDLE, Door Assy PH110ZN LATCH, Door HANDLE, 2-POINT SWITCH, OMRON, Enclosed LimitDoor ASSY, Left Side Door ASSY, CamlokCAMLOK assy BUS BAR, Ground to Neutral PANEL, Output BUS, CamlokBUS BAR, 6 SET CAMLOK, 3 Spacing Bates CONN, 100A, 125V, FemaleControl box assy. panel HINGE, Control PNL MTG SWITCH, TOGGLE, DPDT, ON/OFF/ONPANEL, INSTR, Intelivision Intelivision 5.7 DisplayControl BOX assy. Interior BOOT, DEUTCH, DRC26-40 BT SWITCH, 15 MIN. Timer W/ ScrewsBOOT, DEUTCH, DRC26-24 BT BOX, Intelligen ControlENGINE/GENERATOR Mounting assy NUT PLATE, Base Assy Drive Disc Assy SAE #11.5Motor MOUNT, Fail SAFE, 840 LBS FITTING, BULKHEAD, Brass 1/4 NPTRADIATOR/MUFFLER Support ASSY, ARC Baffel W/ Insulation SUPPORT, RadiatorCOVER, FAN, Steel Unistrut CHANNEL, MFL SupportRADIATOR/FAN Assy Overflow BOTTLE, RAD Coolant WASHER, SAFETY, Hydraulic FANRADIATOR, Alum BRACKET, Overflow BottleRadiator piping FILTER, COOLANT, SPIN-ON Upper Water LineLower Water Line Mntg Head KIT, Coolant FilterAIR Filter HOSING/PIPING Hump HOSE, STR. Rubber 5 ID AIR FILTER, 13 DonaldsonBAND, Metal A/C Mntg CIA, TURBO, STYLE, 4 1/2Exhaust assy TAILPIPE, 5 Expanded Mounting BAND, 16 RoundSILENCER, 16 Cylindrical BOLT, 4 FlatSaddle BOX Assy REGULATOR, VOLTAGE, DVR2000E DECAL, CAUTION, do not SwitchSWITCH, AUX, ABB CAPACITOR, 7.5 MFDEngine starter, relay and batterY Assy PANEL, Starter Relay TRAY, BATTERY, 27-60, SSBOLT, BATTERY, 10.38 Long RELAY, Starter SolenoidFuel System Assy PLATE, MTG, Fuel Pump FUEL-WATER SEPARATOR, RacorPUMP, FUEL, Stewart Warner HOSE, BARB, Steel 3/8Fuel System Assy Street TEE, 1/2 Thread CLAMP, HOSE, 3/8ADAPTER, EXTENDED, 3/8 X 3/8 HYD. vent actuator hosing Assy ANGLE, Bracket FITTING, STRAIGHT, 3/8MJX3/8MAORBEngine component Assy PUMP, Fuel FILTER, FuelAlternator ACTUATOR, ETR Fuel ControlHyd. MANIFOLD, Valve and Hose Assy CONN, DIN, PROPORTIONAL, Solenoid MANIFOLD, HYD. ACTUATORS, 150 PSITest FITTING, Pressure Gauge BRACKET, HYD. Actuator ManifoldHyd. TANK, Filter and Hose Assy Tank ASSY., 7 GAL HYD Resivoir TEE, STREET, 1/2 NptfELEMENT, HYD. Filter Hyd. TANK, Filter and Hose Assy ELBOW, 90., Male Pipe Flame Resistant USMSHA2G-1C-14C/33 GoodyearTEE, UNION, 1/2 Nptr Hyd. PUMP, COOLER, FAN Motor and Hose Assy SAEJ20R3-HT-D3-EC, Goodyear Test FITTING, Pressure GuageCrankcase ventilation Assy FILTER, Ultra Density CANISTER, Crankcase AssyFILTER, High Density HEAD, Crankcase AssyTrailer Assy WASHER, Flat Zinc PLT /8 PINTLE, EYE, RingCAP SCREW, HX. HD. GRD NUT, HX. NYLOCK-INSERT, GRDTerms and conditions of sale parts FreigHT poliCYPage HERE’S HOW to GET Help