Multiquip SG1400C3-55748 manual Troubleshooting engine, Troubleshooting Engine

Page 45

troubleshooting (engine)

Troubleshooting (Engine)

Symptom

Possible Problem

Solution

 

 

 

 

No Fuel reaching injection pump?

Add fuel. Check entire fuel system.

 

 

 

 

Defective fuel pump?

Replace fuel pump.

 

 

 

 

Fuel filter clogged?

Replace fuel filter and clean tank.

 

 

 

 

Faulty fuel supply line?

Replace or repair fuel line.

 

 

 

 

Compression too low?

Check piston, cylinder and valves. Adjust or

 

repair per engine repair manual.

Engine will not start or start is delayed,

 

Fuel pump not working correctly?

Repair or replace fuel pump.

although engine can be turned over.

Oil pressure too low?

Check engine oil pressure.

 

 

Low starting temperature limit exceeded?

Comply with cold starting instructions and

 

proper oil viscosity.

 

 

 

 

 

 

Defective battery?

Charge or replace battery.

 

 

 

 

Air or water mixed in fuel system?

Check carefully for loosened fuel line

 

coupling, loose cap nut, etc.

 

 

 

 

 

 

Engine oil too thick?

Refill engine crankcase with correct type of

At low temperatures engine will not start.

oil for winter environment.

 

 

Defective battery?

Replace battery.

 

 

 

Engine fires but stops soon as starter is

Fuel filter blocked?

Replace fuel filter.

 

 

Fuel supply blocked?

Check the entire fuel system.

switched off.

 

 

Defective fuel pump?

Replace fuel pump.

 

 

 

 

 

Fuel tank empty?

Add fuel.

 

 

 

Engine stops by itself during normal

Fuel filter blocked?

Replace fuel filter.

 

 

Defective fuel pump?

Replace fuel pump.

operation.

 

 

 

Mechanical oil pressure shutdown sensor

Add oil. Replace low oil shutdown sensor if

 

stops the engine due to low oil?

necessary.

 

Fuel tank empty?

Replace fuel filter.

 

Fuel filter clogged?

Replace fuel filter.

 

Fuel tank venting is inadequate?

Ensure that tank is adequately vented.

 

Leaks at pipe unions?

Check threaded pipe unions tape and tighten

 

unions a required.

 

 

Low engine power, output and speed.

 

 

Speed control lever does not remain in

See engine manual for corrective action.

 

 

selected position?

 

 

 

 

 

 

Engine oil level too full?

Correct engine oil level.

 

 

 

 

 

Use No. 2-D diesel fuel only. Check the fuel

 

Injection pump wear?

injection pump element and delivery valve

 

 

assembly and replace as necessary.

SG1400c3 studio generator • operation and parts manual — rev. #1 (02/15/12) — page 45

Image 45
Contents Model SG1400C3-55748 Proposition 65 warning Nhtsa Reporting Safety DefectsSpecifications are subject to change without notice Table of ContentsChoose from three easy options Safety Information SaFeTY meSSageSSaFeTY SYmBolS GeneraTor SaFeTY General SaFeTYEngine SaFeTY Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable ToWing SaFeTY Fuel SaFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineGrounding Safety EleCTriCal SaFeTYPower Cord/Cable Safety DeathEnvironmenTal SaFeTY BaTTerY SaFeTYModel Cummins QSB7-G5 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationOutdoor Installation Indoor InstallationGenerator Grounding General information Fuel Priming Pump Fuel TankFuel Water Separator Intake Ventilation DoorInteliVision 5 Digital Controller Page Major Components Generator Major ComponentsDescription Alternator Oil Filler CapOil Filter StarterLicense Plate Lights Illuminates license plate Basic Trailer ComponentsControl panel Controller Power Switch Provides power to engine controllerCamlok/Voltage Output Panel Camlok/voltage output panelMain Breaker Panel Circuit Breaker panelMCB Control Button Not functional in this application Digital controllerThree Phase Load Single Phase LoadLoad application/generator output Type of LoadVoltage Selector Switch Generator Output VoltagesGenerator Amperage Refueling Procedure Inspection/setupLubrication Oil Fuel CheckOnly use #2 diesel fuel when refueling Remove fuel cap and fill tank FigureWait for fuel to rise in filler neck Air Cleaner Fan Belt Tension Drive Belt inspection Cleaning the RadiatorCoolant Antifreeze/summer coolant Operation in Freezing WeatherWiring Battery Cable InstallationWhen connecting the battery do the following AlternatorAlways have adequate ventilation when operating Before StartingEngine’s exhaust contains harmful emissions Engine will go to idle mode StartupStarting Manual Normal Shutdown Procedure Emergency Shutdown ProcedureClosing the Enclosure DOORs Protective devices Protective devicesEngine Maintenance Schedule MaintenanceCleaning Inside the Fuel Tank Air Filter Dust IndicatorGeneral Inspection Air FilterReplacing Fuel Filter Fuel Tank InspectionAir Removal Check Oil LevelTrailer Brakes Manually Adjusting the BrakesHydraulic Brakes Hydraulic Brake ActuatorWheel Bearings Adjustable ChannelLeaf Suspension Wheel Hub AdjustmentTroubleshooting Generator Troubleshooting generatorTroubleshooting Engine Troubleshooting engineTroubleshooting Intelivision 5 Controller Troubleshooting controllerTrailer guidelines Common CauSeS For loSS oF TrailerTrailer ToWing guidelineS Coupling To THe ToW veHiCle Driving CondiTionSInoperaBle BraKeS, ligHTS or mirrorS Trailer ToWing TipSTrailer vin Tag ToW veHiCle EleCTriCal ConneCTorSuSpenSion SYSTem BraKe ConTrollerTrailer ligHTing and BraKing ConneCTor SaFeTY CHainSEmergenCY FlareS andTriangle reFleCTorS BreaKaWaY SYSTemLock washer and hitch frame Trailer tongue. Wood or concrete blocks may also be usedCoupling the Trailer to the Tow vehicle Ball Coupler Attaching Safety Chain Breakaway Brake SystemBreakaway Cable Surge Brake System Uncoupling the Ball Hitch Connecting Trailer lightsPinTle HiTCH Coupler Pintle Coupler and pintle HookCoupling Trailer to Tow vehicle pintle Coupler Figure H. Attaching Safety Chain Pintle HitchTire SaFeTY Unsafe Tires, lug nuts or Wheels Determining load limit of TrailerBe sure lug nuts are tight before each tow Determining load limit of Tow vehicle Step StepLetter rating Speed rating Tire FundamenTalSTire repair Tire Safety TipsReplacing Worn or damaged Tires Uniform Tire Quality grading Standards uTQgSWheel rims Wheels, Bearings and lug nutsLug nut Torque requirements Figure M. Trailer to Tow Vehicle Wiring Diagram Lights and SignalsHydraulic Hoses Schematic Maintenance Parts Locator Generator Wiring Diagram Generator Wiring Diagram Explanation of codes in remarks column Suggested spare parts SG1400C3 with Cummins QSB7-G5 Diesel Engine 1 to 3 unitsQty Description Housing Base assy EE40474 BASE, 1400A STUDIO, 48 X EE55742EE6653 EE33397Housing interior assy Door ASSY, Left Side SWITCH, OMRON, Enclosed LimitHANDLE, Door Assy PH110ZN LATCH, Door HANDLE, 2-POINT Door ASSY, CamlokCAMLOK assy BUS BAR, 6 SET CAMLOK, 3 Spacing PANEL, Output BUS, CamlokBUS BAR, Ground to Neutral Bates CONN, 100A, 125V, FemaleControl box assy. panel PANEL, INSTR, Intelivision SWITCH, TOGGLE, DPDT, ON/OFF/ONHINGE, Control PNL MTG Intelivision 5.7 DisplayControl BOX assy. Interior BOOT, DEUTCH, DRC26-24 BT SWITCH, 15 MIN. Timer W/ ScrewsBOOT, DEUTCH, DRC26-40 BT BOX, Intelligen ControlENGINE/GENERATOR Mounting assy Motor MOUNT, Fail SAFE, 840 LBS Drive Disc Assy SAE #11.5NUT PLATE, Base Assy FITTING, BULKHEAD, Brass 1/4 NPTRADIATOR/MUFFLER Support COVER, FAN, Steel SUPPORT, RadiatorASSY, ARC Baffel W/ Insulation Unistrut CHANNEL, MFL SupportRADIATOR/FAN Assy RADIATOR, Alum WASHER, SAFETY, Hydraulic FANOverflow BOTTLE, RAD Coolant BRACKET, Overflow BottleRadiator piping Lower Water Line Upper Water LineFILTER, COOLANT, SPIN-ON Mntg Head KIT, Coolant FilterAIR Filter HOSING/PIPING BAND, Metal A/C Mntg AIR FILTER, 13 DonaldsonHump HOSE, STR. Rubber 5 ID CIA, TURBO, STYLE, 4 1/2Exhaust assy SILENCER, 16 Cylindrical Mounting BAND, 16 RoundTAILPIPE, 5 Expanded BOLT, 4 FlatSaddle BOX Assy SWITCH, AUX, ABB DECAL, CAUTION, do not SwitchREGULATOR, VOLTAGE, DVR2000E CAPACITOR, 7.5 MFDEngine starter, relay and batterY Assy BOLT, BATTERY, 10.38 Long TRAY, BATTERY, 27-60, SSPANEL, Starter Relay RELAY, Starter SolenoidFuel System Assy PUMP, FUEL, Stewart Warner FUEL-WATER SEPARATOR, RacorPLATE, MTG, Fuel Pump HOSE, BARB, Steel 3/8Fuel System Assy Street TEE, 1/2 Thread CLAMP, HOSE, 3/8ADAPTER, EXTENDED, 3/8 X 3/8 HYD. vent actuator hosing Assy FITTING, STRAIGHT, 3/8MJX3/8MAORB ANGLE, BracketEngine component Assy Alternator FILTER, FuelPUMP, Fuel ACTUATOR, ETR Fuel ControlHyd. MANIFOLD, Valve and Hose Assy Test FITTING, Pressure Gauge MANIFOLD, HYD. ACTUATORS, 150 PSICONN, DIN, PROPORTIONAL, Solenoid BRACKET, HYD. Actuator ManifoldHyd. TANK, Filter and Hose Assy Tank ASSY., 7 GAL HYD Resivoir TEE, STREET, 1/2 NptfELEMENT, HYD. Filter Hyd. TANK, Filter and Hose Assy ELBOW, 90., Male Pipe Flame Resistant USMSHA2G-1C-14C/33 GoodyearTEE, UNION, 1/2 Nptr Hyd. PUMP, COOLER, FAN Motor and Hose Assy Test FITTING, Pressure Guage SAEJ20R3-HT-D3-EC, GoodyearCrankcase ventilation Assy FILTER, High Density CANISTER, Crankcase AssyFILTER, Ultra Density HEAD, Crankcase AssyTrailer Assy CAP SCREW, HX. HD. GRD PINTLE, EYE, RingWASHER, Flat Zinc PLT /8 NUT, HX. NYLOCK-INSERT, GRDFreigHT poliCY Terms and conditions of sale partsPage HERE’S HOW to GET Help

SG1400C3-55748 specifications

The Multiquip SG1400C3-55748 is an advanced generator designed for a wide array of applications, including construction sites, event management, and emergency power backup. At the heart of this robust unit lies a powerful engine that produces reliable energy output, ensuring that it meets the demands of both professionals and casual users alike.

The SG1400C3-55748 boasts an impressive power rating of 14 kW, making it suitable for powering multiple tools and equipment simultaneously. This generator is equipped with a durable and fuel-efficient engine, capable of running for extended periods without compromising performance. Efficient fuel consumption is a critical feature, allowing users to maximize productivity while minimizing operational costs.

One of the standout features of the SG1400C3-55748 is its advanced sound attenuation system. This generator is designed with a noise-reduced enclosure that significantly lowers operational sound levels, making it an excellent choice for noise-sensitive environments. This feature not only enhances user comfort but also complies with noise regulations that may be in effect at various job sites.

The Multiquip SG1400C3-55748 incorporates advanced technologies, including automatic voltage regulation (AVR), which offers stable power output and protects connected devices from voltage fluctuations. This is particularly beneficial for sensitive electronics and equipment that could be damaged by irregular power supply. The generator also features an easy-to-read control panel that allows users to monitor output levels and operating conditions effortlessly.

Safety is a priority for the SG1400C3-55748, featuring multiple safety mechanisms such as low oil shutdown and over-temperature protection. These features ensure that the generator operates within safe parameters, reducing the risk of damage to the unit and connected loads.

The portability of the Multiquip SG1400C3-55748 is enhanced by its compact design and integrated wheel kit, allowing easy transportation between job sites. Whether for emergency use, outdoor events, or construction, this generator offers the versatility and reliability needed for various applications.

In summary, the Multiquip SG1400C3-55748 is a powerful, efficient, and portable generator. Its advanced technologies, user-friendly features, and safety mechanisms make it an ideal choice for professionals and homeowners alike, ensuring that you have the reliable power you need when you need it most.