Contents
Model SG1400C3-55748
Proposition 65 warning
Reporting Safety Defects
Nhtsa
Table of Contents
Specifications are subject to change without notice
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SaFeTY SYmBolS
Safety Information
SaFeTY meSSageS
General SaFeTY
GeneraTor SaFeTY
If operating in speed ranges above the maximum allowable
Engine SaFeTY
Restricted. If the air fl ow is
Fuel SaFeTY
ToWing SaFeTY
never use fuel as a cleaning agent
From fuel vapors or if fuel is spilled on a hot engine
EleCTriCal SaFeTY
Grounding Safety
Power Cord/Cable Safety
Death
BaTTerY SaFeTY
EnvironmenTal SaFeTY
Specifications
Model Cummins QSB7-G5
Dimensions
Dimensions
Installation
Typical Generator Grounding Application
Generator Grounding
Outdoor Installation
Indoor Installation
General information
Fuel Tank
Fuel Priming Pump
Fuel Water Separator
Intake Ventilation Door
InteliVision 5 Digital Controller
Page
Generator Major Components
Major Components
Description
Oil Filler Cap
Alternator
Oil Filter
Starter
Basic Trailer Components
License Plate Lights Illuminates license plate
Controller Power Switch Provides power to engine controller
Control panel
Camlok/voltage output panel
Camlok/Voltage Output Panel
Circuit Breaker panel
Main Breaker Panel
Digital controller
MCB Control Button Not functional in this application
Single Phase Load
Three Phase Load
Load application/generator output
Type of Load
Generator Amperage
Voltage Selector Switch
Generator Output Voltages
Inspection/setup
Refueling Procedure
Lubrication Oil
Fuel Check
Wait for fuel to rise in filler neck
Only use #2 diesel fuel when refueling
Remove fuel cap and fill tank Figure
Cleaning the Radiator
Air Cleaner Fan Belt Tension Drive Belt inspection
Coolant Antifreeze/summer coolant
Operation in Freezing Weather
Battery Cable Installation
Wiring
When connecting the battery do the following
Alternator
Engine’s exhaust contains harmful emissions
Always have adequate ventilation when operating
Before Starting
Starting Manual
Engine will go to idle mode
Startup
Closing the Enclosure DOORs
Normal Shutdown Procedure
Emergency Shutdown Procedure
Protective devices
Protective devices
Maintenance
Engine Maintenance Schedule
Air Filter Dust Indicator
Cleaning Inside the Fuel Tank
General Inspection
Air Filter
Fuel Tank Inspection
Replacing Fuel Filter
Air Removal
Check Oil Level
Manually Adjusting the Brakes
Trailer Brakes
Hydraulic Brakes
Hydraulic Brake Actuator
Adjustable Channel
Wheel Bearings
Wheel Hub Adjustment
Leaf Suspension
Troubleshooting generator
Troubleshooting Generator
Troubleshooting engine
Troubleshooting Engine
Troubleshooting controller
Troubleshooting Intelivision 5 Controller
Trailer ToWing guidelineS
Trailer guidelines
Common CauSeS For loSS oF Trailer
Driving CondiTionS
Coupling To THe ToW veHiCle
Trailer vin Tag
InoperaBle BraKeS, ligHTS or mirrorS
Trailer ToWing TipS
EleCTriCal ConneCTor
ToW veHiCle
SuSpenSion SYSTem
BraKe ConTroller
SaFeTY CHainS
Trailer ligHTing and BraKing ConneCTor
EmergenCY FlareS andTriangle reFleCTorS
BreaKaWaY SYSTem
Coupling the Trailer to the Tow vehicle Ball Coupler
Lock washer and hitch frame
Trailer tongue. Wood or concrete blocks may also be used
Breakaway Cable Surge Brake System
Attaching Safety Chain
Breakaway Brake System
Connecting Trailer lights
Uncoupling the Ball Hitch
PinTle HiTCH Coupler
Pintle Coupler and pintle Hook
Figure H. Attaching Safety Chain Pintle Hitch
Coupling Trailer to Tow vehicle pintle Coupler
Be sure lug nuts are tight before each tow
Tire SaFeTY Unsafe Tires, lug nuts or Wheels
Determining load limit of Trailer
Step
Determining load limit of Tow vehicle Step
Tire FundamenTalS
Letter rating Speed rating
Tire Safety Tips
Tire repair
Replacing Worn or damaged Tires
Uniform Tire Quality grading Standards uTQgS
Lug nut Torque requirements
Wheel rims
Wheels, Bearings and lug nuts
Lights and Signals
Figure M. Trailer to Tow Vehicle Wiring Diagram
Hydraulic Hoses Schematic
Maintenance Parts Locator
Generator Wiring Diagram
Generator Wiring Diagram
Explanation of codes in remarks column
Qty Description
Suggested spare parts
SG1400C3 with Cummins QSB7-G5 Diesel Engine 1 to 3 units
Housing Base assy
EE55742
EE40474 BASE, 1400A STUDIO, 48 X
EE6653
EE33397
Housing interior assy
SWITCH, OMRON, Enclosed Limit
Door ASSY, Left Side
HANDLE, Door Assy PH110ZN LATCH, Door HANDLE, 2-POINT
Door ASSY, Camlok
CAMLOK assy
PANEL, Output BUS, Camlok
BUS BAR, 6 SET CAMLOK, 3 Spacing
BUS BAR, Ground to Neutral
Bates CONN, 100A, 125V, Female
Control box assy. panel
SWITCH, TOGGLE, DPDT, ON/OFF/ON
PANEL, INSTR, Intelivision
HINGE, Control PNL MTG
Intelivision 5.7 Display
Control BOX assy. Interior
SWITCH, 15 MIN. Timer W/ Screws
BOOT, DEUTCH, DRC26-24 BT
BOOT, DEUTCH, DRC26-40 BT
BOX, Intelligen Control
ENGINE/GENERATOR Mounting assy
Drive Disc Assy SAE #11.5
Motor MOUNT, Fail SAFE, 840 LBS
NUT PLATE, Base Assy
FITTING, BULKHEAD, Brass 1/4 NPT
RADIATOR/MUFFLER Support
SUPPORT, Radiator
COVER, FAN, Steel
ASSY, ARC Baffel W/ Insulation
Unistrut CHANNEL, MFL Support
RADIATOR/FAN Assy
WASHER, SAFETY, Hydraulic FAN
RADIATOR, Alum
Overflow BOTTLE, RAD Coolant
BRACKET, Overflow Bottle
Radiator piping
Upper Water Line
Lower Water Line
FILTER, COOLANT, SPIN-ON
Mntg Head KIT, Coolant Filter
AIR Filter HOSING/PIPING
AIR FILTER, 13 Donaldson
BAND, Metal A/C Mntg
Hump HOSE, STR. Rubber 5 ID
CIA, TURBO, STYLE, 4 1/2
Exhaust assy
Mounting BAND, 16 Round
SILENCER, 16 Cylindrical
TAILPIPE, 5 Expanded
BOLT, 4 Flat
Saddle BOX Assy
DECAL, CAUTION, do not Switch
SWITCH, AUX, ABB
REGULATOR, VOLTAGE, DVR2000E
CAPACITOR, 7.5 MFD
Engine starter, relay and batterY Assy
TRAY, BATTERY, 27-60, SS
BOLT, BATTERY, 10.38 Long
PANEL, Starter Relay
RELAY, Starter Solenoid
Fuel System Assy
FUEL-WATER SEPARATOR, Racor
PUMP, FUEL, Stewart Warner
PLATE, MTG, Fuel Pump
HOSE, BARB, Steel 3/8
Fuel System Assy
ADAPTER, EXTENDED, 3/8 X 3/8
Street TEE, 1/2 Thread
CLAMP, HOSE, 3/8
HYD. vent actuator hosing Assy
ANGLE, Bracket
FITTING, STRAIGHT, 3/8MJX3/8MAORB
Engine component Assy
FILTER, Fuel
Alternator
PUMP, Fuel
ACTUATOR, ETR Fuel Control
Hyd. MANIFOLD, Valve and Hose Assy
MANIFOLD, HYD. ACTUATORS, 150 PSI
Test FITTING, Pressure Gauge
CONN, DIN, PROPORTIONAL, Solenoid
BRACKET, HYD. Actuator Manifold
Hyd. TANK, Filter and Hose Assy
ELEMENT, HYD. Filter
Tank ASSY., 7 GAL HYD Resivoir
TEE, STREET, 1/2 Nptf
Hyd. TANK, Filter and Hose Assy
TEE, UNION, 1/2 Nptr
ELBOW, 90., Male Pipe
Flame Resistant USMSHA2G-1C-14C/33 Goodyear
Hyd. PUMP, COOLER, FAN Motor and Hose Assy
SAEJ20R3-HT-D3-EC, Goodyear
Test FITTING, Pressure Guage
Crankcase ventilation Assy
CANISTER, Crankcase Assy
FILTER, High Density
FILTER, Ultra Density
HEAD, Crankcase Assy
Trailer Assy
PINTLE, EYE, Ring
CAP SCREW, HX. HD. GRD
WASHER, Flat Zinc PLT /8
NUT, HX. NYLOCK-INSERT, GRD
Terms and conditions of sale parts
FreigHT poliCY
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