Multiquip SG1400C3-55748 manual Battery Cable Installation, Alternator, Wiring

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inspection/setup

Battery

This unit is of negative ground. DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. DO NOT over fill. Battery life will be shortened if the fluid level is not properly maintained. Add only distilled water when replenishment is necessary.

Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunction. Always keep the terminals firmly tightened. Coat the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, the battery is dead and needs to be recharged or replaced.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Battery Cable Installation

ALWAYS make sure that the battery cables (Figure 17) are properly connected to the battery terminals as shown below.

CAUTION

ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST.

Figure 17. Battery Connections

When connecting the battery do the following:

1.Place a small amount of battery terminal treatment compound around both battery terminals. This will ensure a good connection and will help prevent corrosion around the battery terminals.

2.Connect the red cable to the positive terminal of the battery and the black cable to the negative terminal of the battery.

.NOTICE

If the battery cable is connected incorrectly, electrical damage to the generator will occur. Pay close attention to the polarity when connecting the battery.

CAUTION

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will short instantaneously resulting in alternator failure.

DO NOT put water directly on the alternator. Water in the alternator can cause corrosion and damage.

Wiring

Inspect the generator for bad, worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing), replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for fatigue, wear and tightness. Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective, replace them immediately.

SG1400c3 studio generator • operation and parts manual — rev. #1 (02/15/12) — page 33

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Contents Model SG1400C3-55748 Proposition 65 warning Nhtsa Reporting Safety DefectsSpecifications are subject to change without notice Table of ContentsChoose from three easy options Safety Information SaFeTY meSSageSSaFeTY SYmBolS GeneraTor SaFeTY General SaFeTYEngine SaFeTY Restricted. If the air fl ow isIf operating in speed ranges above the maximum allowable ToWing SaFeTY Fuel SaFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineGrounding Safety EleCTriCal SaFeTYPower Cord/Cable Safety DeathEnvironmenTal SaFeTY BaTTerY SaFeTYModel Cummins QSB7-G5 SpecificationsDimensions DimensionsTypical Generator Grounding Application InstallationOutdoor Installation Indoor InstallationGenerator Grounding General information Fuel Priming Pump Fuel TankFuel Water Separator Intake Ventilation DoorInteliVision 5 Digital Controller Page Major Components Generator Major ComponentsDescription Alternator Oil Filler CapOil Filter StarterLicense Plate Lights Illuminates license plate Basic Trailer ComponentsControl panel Controller Power Switch Provides power to engine controllerCamlok/Voltage Output Panel Camlok/voltage output panelMain Breaker Panel Circuit Breaker panelMCB Control Button Not functional in this application Digital controllerThree Phase Load Single Phase LoadLoad application/generator output Type of LoadVoltage Selector Switch Generator Output VoltagesGenerator Amperage Refueling Procedure Inspection/setup Lubrication Oil Fuel CheckOnly use #2 diesel fuel when refueling Remove fuel cap and fill tank FigureWait for fuel to rise in filler neck Air Cleaner Fan Belt Tension Drive Belt inspection Cleaning the RadiatorCoolant Antifreeze/summer coolant Operation in Freezing WeatherWiring Battery Cable InstallationWhen connecting the battery do the following AlternatorAlways have adequate ventilation when operating Before StartingEngine’s exhaust contains harmful emissions Engine will go to idle mode StartupStarting Manual Normal Shutdown Procedure Emergency Shutdown ProcedureClosing the Enclosure DOORs Protective devices Protective devicesEngine Maintenance Schedule MaintenanceCleaning Inside the Fuel Tank Air Filter Dust IndicatorGeneral Inspection Air FilterReplacing Fuel Filter Fuel Tank InspectionAir Removal Check Oil LevelTrailer Brakes Manually Adjusting the BrakesHydraulic Brakes Hydraulic Brake ActuatorWheel Bearings Adjustable ChannelLeaf Suspension Wheel Hub AdjustmentTroubleshooting Generator Troubleshooting generatorTroubleshooting Engine Troubleshooting engineTroubleshooting Intelivision 5 Controller Troubleshooting controllerTrailer guidelines Common CauSeS For loSS oF TrailerTrailer ToWing guidelineS Coupling To THe ToW veHiCle Driving CondiTionSInoperaBle BraKeS, ligHTS or mirrorS Trailer ToWing TipSTrailer vin Tag ToW veHiCle EleCTriCal ConneCTorSuSpenSion SYSTem BraKe ConTrollerTrailer ligHTing and BraKing ConneCTor SaFeTY CHainSEmergenCY FlareS andTriangle reFleCTorS BreaKaWaY SYSTemLock washer and hitch frame Trailer tongue. Wood or concrete blocks may also be usedCoupling the Trailer to the Tow vehicle Ball Coupler Attaching Safety Chain Breakaway Brake SystemBreakaway Cable Surge Brake System Uncoupling the Ball Hitch Connecting Trailer lightsPinTle HiTCH Coupler Pintle Coupler and pintle HookCoupling Trailer to Tow vehicle pintle Coupler Figure H. Attaching Safety Chain Pintle HitchTire SaFeTY Unsafe Tires, lug nuts or Wheels Determining load limit of TrailerBe sure lug nuts are tight before each tow Determining load limit of Tow vehicle Step StepLetter rating Speed rating Tire FundamenTalSTire repair Tire Safety TipsReplacing Worn or damaged Tires Uniform Tire Quality grading Standards uTQgSWheel rims Wheels, Bearings and lug nutsLug nut Torque requirements Figure M. Trailer to Tow Vehicle Wiring Diagram Lights and SignalsHydraulic Hoses Schematic Maintenance Parts Locator Generator Wiring Diagram Generator Wiring Diagram Explanation of codes in remarks column Suggested spare parts SG1400C3 with Cummins QSB7-G5 Diesel Engine 1 to 3 unitsQty Description Housing Base assy EE40474 BASE, 1400A STUDIO, 48 X EE55742EE6653 EE33397Housing interior assy Door ASSY, Left Side SWITCH, OMRON, Enclosed LimitHANDLE, Door Assy PH110ZN LATCH, Door HANDLE, 2-POINT Door ASSY, CamlokCAMLOK assy BUS BAR, 6 SET CAMLOK, 3 Spacing PANEL, Output BUS, CamlokBUS BAR, Ground to Neutral Bates CONN, 100A, 125V, FemaleControl box assy. panel PANEL, INSTR, Intelivision SWITCH, TOGGLE, DPDT, ON/OFF/ONHINGE, Control PNL MTG Intelivision 5.7 DisplayControl BOX assy. Interior BOOT, DEUTCH, DRC26-24 BT SWITCH, 15 MIN. Timer W/ ScrewsBOOT, DEUTCH, DRC26-40 BT BOX, Intelligen ControlENGINE/GENERATOR Mounting assy Motor MOUNT, Fail SAFE, 840 LBS Drive Disc Assy SAE #11.5NUT PLATE, Base Assy FITTING, BULKHEAD, Brass 1/4 NPTRADIATOR/MUFFLER Support COVER, FAN, Steel SUPPORT, RadiatorASSY, ARC Baffel W/ Insulation Unistrut CHANNEL, MFL SupportRADIATOR/FAN Assy RADIATOR, Alum WASHER, SAFETY, Hydraulic FANOverflow BOTTLE, RAD Coolant BRACKET, Overflow BottleRadiator piping Lower Water Line Upper Water LineFILTER, COOLANT, SPIN-ON Mntg Head KIT, Coolant FilterAIR Filter HOSING/PIPING BAND, Metal A/C Mntg AIR FILTER, 13 DonaldsonHump HOSE, STR. Rubber 5 ID CIA, TURBO, STYLE, 4 1/2Exhaust assy SILENCER, 16 Cylindrical Mounting BAND, 16 RoundTAILPIPE, 5 Expanded BOLT, 4 FlatSaddle BOX Assy SWITCH, AUX, ABB DECAL, CAUTION, do not SwitchREGULATOR, VOLTAGE, DVR2000E CAPACITOR, 7.5 MFDEngine starter, relay and batterY Assy BOLT, BATTERY, 10.38 Long TRAY, BATTERY, 27-60, SSPANEL, Starter Relay RELAY, Starter SolenoidFuel System Assy PUMP, FUEL, Stewart Warner FUEL-WATER SEPARATOR, RacorPLATE, MTG, Fuel Pump HOSE, BARB, Steel 3/8Fuel System Assy Street TEE, 1/2 Thread CLAMP, HOSE, 3/8ADAPTER, EXTENDED, 3/8 X 3/8 HYD. vent actuator hosing Assy FITTING, STRAIGHT, 3/8MJX3/8MAORB ANGLE, BracketEngine component Assy Alternator FILTER, FuelPUMP, Fuel ACTUATOR, ETR Fuel ControlHyd. MANIFOLD, Valve and Hose Assy Test FITTING, Pressure Gauge MANIFOLD, HYD. ACTUATORS, 150 PSICONN, DIN, PROPORTIONAL, Solenoid BRACKET, HYD. Actuator ManifoldHyd. TANK, Filter and Hose Assy Tank ASSY., 7 GAL HYD Resivoir TEE, STREET, 1/2 NptfELEMENT, HYD. Filter Hyd. TANK, Filter and Hose Assy ELBOW, 90., Male Pipe Flame Resistant USMSHA2G-1C-14C/33 GoodyearTEE, UNION, 1/2 Nptr Hyd. PUMP, COOLER, FAN Motor and Hose Assy Test FITTING, Pressure Guage SAEJ20R3-HT-D3-EC, GoodyearCrankcase ventilation Assy FILTER, High Density CANISTER, Crankcase AssyFILTER, Ultra Density HEAD, Crankcase AssyTrailer Assy CAP SCREW, HX. HD. GRD PINTLE, EYE, RingWASHER, Flat Zinc PLT /8 NUT, HX. NYLOCK-INSERT, GRDFreigHT poliCY Terms and conditions of sale partsPage HERE’S HOW to GET Help