Multiquip SG1400C3-55748 Fuel Tank, Fuel Priming Pump, Fuel Water Separator, Interior Lighting

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general information

Fuel Tank

This generator can be equipped with a 150 gallon (567 liters) fuel tank located beneath the trailer deck. The tank is made of steel (baffled). The tank can be filled from an external fill port located on the side of the trailer. The fill port has a 2-inch (51 mm) fill neck with vented cap.

When refueling, it is recommended to use ASTM-D975/No. 2 diesel fuel. A drain port is provided on the end of the tank.

Fuel Priming Pump

The generator set is equipped with an electric (24 VDC) fuel priming pump to assist in priming the system for maintenance purposes.The priming pump, bypass valves, and priming switch are located on the side of the diesel engine in the engine compartment.

Fuel Water Separator

A 30-micron Racor 900 fuel water separator is part of the fuel system assembly and is located on the side of the engine in within the enclosure compartment.

The supply line between the engine fuel pump and tank passes through an in-line fuel/water separator filter. The filter element is rated to filter elements down to 10 microns.

Intake Ventilation Door

The intake air ventilation door is located on the roof of the generator set enclosure near the control panel.The door is hydraulically actuated. Upon startup of the diesel engine, pressure fills the cylinder and opens the door. Intake air passes through the opening, and across the engine’s radiator to cool the engine.

During rainy conditions the roof ventilation door will close when the front ventilation door is opened.

Interior Lighting

The interior lighting system is distributed throughout the interior. There are three separate lighting fixtures. Two lights are in the engine compartment, and one light is in the generator compartment.The lighting system operates from the 24 VDC battery system.

The light fixtures are sealed incandescent bulbs which are activated by a 0-15 minute timer switch located on the side control panel box. The DC lighting system can be used to perform off-line maintenance or assist in setup prior to AC power connection.

Trailer (Optional)

If equipped, the generator set can be mounted on a tandem axle trailer. Standard trailer is available with 8-lug chrome wheels and electric or hydraulic brakes. Options may include electric jack stands, adjustable hitch, ground rod holder and rear stabilizing jacks.

OPTIONS

„„Battery Charger — 24 VDC/3 AMP, 120 V Input „„Battery Disconnect Switch — 400 Amps

„„Optima Red Top Batteries — Replaces standard batteries

„„Block Heater —120 V, 1500 Watt

„„CSA Package — Includes 400 Amp and 200 Amp Circuit Breakers

„„Exterior Lights

„„Fire Extinguisher and Box — Mounted on Door „„Forklift Base

„„GPS and Remote Monitoring Module „„Lift-off Doors

„„Low Oil Murphy Swichgage® „„Oil Level Sight Glass

„„30-Micron Racor 1000 Fuel/Water Separator — Replaces Racor 900

SG1400c3 studio generator • operation and parts manual — rev. #1 (02/15/12) — page 17

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Contents Model SG1400C3-55748 Proposition 65 warning Nhtsa Reporting Safety DefectsSpecifications are subject to change without notice Table of ContentsChoose from three easy options SaFeTY SYmBolS Safety InformationSaFeTY meSSageS GeneraTor SaFeTY General SaFeTYIf operating in speed ranges above the maximum allowable Engine SaFeTYRestricted. If the air fl ow is ToWing SaFeTY Fuel SaFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineGrounding Safety EleCTriCal SaFeTYPower Cord/Cable Safety DeathEnvironmenTal SaFeTY BaTTerY SaFeTYModel Cummins QSB7-G5 SpecificationsDimensions Dimensions Typical Generator Grounding Application InstallationGenerator Grounding Outdoor InstallationIndoor Installation General information Fuel Priming Pump Fuel TankFuel Water Separator Intake Ventilation DoorInteliVision 5 Digital Controller Page Major Components Generator Major ComponentsDescription Alternator Oil Filler CapOil Filter StarterLicense Plate Lights Illuminates license plate Basic Trailer ComponentsControl panel Controller Power Switch Provides power to engine controllerCamlok/Voltage Output Panel Camlok/voltage output panelMain Breaker Panel Circuit Breaker panelMCB Control Button Not functional in this application Digital controllerThree Phase Load Single Phase LoadLoad application/generator output Type of LoadGenerator Amperage Voltage Selector SwitchGenerator Output Voltages Refueling Procedure Inspection/setupLubrication Oil Fuel CheckWait for fuel to rise in filler neck Only use #2 diesel fuel when refuelingRemove fuel cap and fill tank Figure Air Cleaner Fan Belt Tension Drive Belt inspection Cleaning the RadiatorCoolant Antifreeze/summer coolant Operation in Freezing WeatherWiring Battery Cable InstallationWhen connecting the battery do the following AlternatorEngine’s exhaust contains harmful emissions Always have adequate ventilation when operatingBefore Starting Starting Manual Engine will go to idle modeStartup Closing the Enclosure DOORs Normal Shutdown ProcedureEmergency Shutdown Procedure Protective devices Protective devicesEngine Maintenance Schedule MaintenanceCleaning Inside the Fuel Tank Air Filter Dust IndicatorGeneral Inspection Air FilterReplacing Fuel Filter Fuel Tank InspectionAir Removal Check Oil LevelTrailer Brakes Manually Adjusting the BrakesHydraulic Brakes Hydraulic Brake ActuatorWheel Bearings Adjustable ChannelLeaf Suspension Wheel Hub AdjustmentTroubleshooting Generator Troubleshooting generatorTroubleshooting Engine Troubleshooting engineTroubleshooting Intelivision 5 Controller Troubleshooting controllerTrailer ToWing guidelineS Trailer guidelinesCommon CauSeS For loSS oF Trailer Coupling To THe ToW veHiCle Driving CondiTionSTrailer vin Tag InoperaBle BraKeS, ligHTS or mirrorSTrailer ToWing TipS ToW veHiCle EleCTriCal ConneCTorSuSpenSion SYSTem BraKe ConTrollerTrailer ligHTing and BraKing ConneCTor SaFeTY CHainSEmergenCY FlareS andTriangle reFleCTorS BreaKaWaY SYSTemCoupling the Trailer to the Tow vehicle Ball Coupler Lock washer and hitch frameTrailer tongue. Wood or concrete blocks may also be used Breakaway Cable Surge Brake System Attaching Safety ChainBreakaway Brake System Uncoupling the Ball Hitch Connecting Trailer lightsPinTle HiTCH Coupler Pintle Coupler and pintle HookCoupling Trailer to Tow vehicle pintle Coupler Figure H. Attaching Safety Chain Pintle HitchBe sure lug nuts are tight before each tow Tire SaFeTY Unsafe Tires, lug nuts or WheelsDetermining load limit of Trailer Determining load limit of Tow vehicle Step StepLetter rating Speed rating Tire FundamenTalSTire repair Tire Safety TipsReplacing Worn or damaged Tires Uniform Tire Quality grading Standards uTQgSLug nut Torque requirements Wheel rimsWheels, Bearings and lug nuts Figure M. Trailer to Tow Vehicle Wiring Diagram Lights and SignalsHydraulic Hoses Schematic Maintenance Parts Locator Generator Wiring Diagram Generator Wiring Diagram Explanation of codes in remarks column Qty Description Suggested spare partsSG1400C3 with Cummins QSB7-G5 Diesel Engine 1 to 3 units Housing Base assy EE40474 BASE, 1400A STUDIO, 48 X EE55742EE6653 EE33397Housing interior assy Door ASSY, Left Side SWITCH, OMRON, Enclosed LimitHANDLE, Door Assy PH110ZN LATCH, Door HANDLE, 2-POINT Door ASSY, CamlokCAMLOK assy BUS BAR, 6 SET CAMLOK, 3 Spacing PANEL, Output BUS, CamlokBUS BAR, Ground to Neutral Bates CONN, 100A, 125V, FemaleControl box assy. panel PANEL, INSTR, Intelivision SWITCH, TOGGLE, DPDT, ON/OFF/ONHINGE, Control PNL MTG Intelivision 5.7 DisplayControl BOX assy. Interior BOOT, DEUTCH, DRC26-24 BT SWITCH, 15 MIN. Timer W/ ScrewsBOOT, DEUTCH, DRC26-40 BT BOX, Intelligen ControlENGINE/GENERATOR Mounting assy Motor MOUNT, Fail SAFE, 840 LBS Drive Disc Assy SAE #11.5NUT PLATE, Base Assy FITTING, BULKHEAD, Brass 1/4 NPTRADIATOR/MUFFLER Support COVER, FAN, Steel SUPPORT, RadiatorASSY, ARC Baffel W/ Insulation Unistrut CHANNEL, MFL SupportRADIATOR/FAN Assy RADIATOR, Alum WASHER, SAFETY, Hydraulic FANOverflow BOTTLE, RAD Coolant BRACKET, Overflow BottleRadiator piping Lower Water Line Upper Water LineFILTER, COOLANT, SPIN-ON Mntg Head KIT, Coolant FilterAIR Filter HOSING/PIPING BAND, Metal A/C Mntg AIR FILTER, 13 DonaldsonHump HOSE, STR. Rubber 5 ID CIA, TURBO, STYLE, 4 1/2Exhaust assy SILENCER, 16 Cylindrical Mounting BAND, 16 RoundTAILPIPE, 5 Expanded BOLT, 4 FlatSaddle BOX Assy SWITCH, AUX, ABB DECAL, CAUTION, do not SwitchREGULATOR, VOLTAGE, DVR2000E CAPACITOR, 7.5 MFDEngine starter, relay and batterY Assy BOLT, BATTERY, 10.38 Long TRAY, BATTERY, 27-60, SSPANEL, Starter Relay RELAY, Starter SolenoidFuel System Assy PUMP, FUEL, Stewart Warner FUEL-WATER SEPARATOR, RacorPLATE, MTG, Fuel Pump HOSE, BARB, Steel 3/8Fuel System Assy ADAPTER, EXTENDED, 3/8 X 3/8 Street TEE, 1/2 ThreadCLAMP, HOSE, 3/8 HYD. vent actuator hosing Assy FITTING, STRAIGHT, 3/8MJX3/8MAORB ANGLE, BracketEngine component Assy Alternator FILTER, FuelPUMP, Fuel ACTUATOR, ETR Fuel ControlHyd. MANIFOLD, Valve and Hose Assy Test FITTING, Pressure Gauge MANIFOLD, HYD. ACTUATORS, 150 PSICONN, DIN, PROPORTIONAL, Solenoid BRACKET, HYD. Actuator ManifoldHyd. TANK, Filter and Hose Assy ELEMENT, HYD. Filter Tank ASSY., 7 GAL HYD ResivoirTEE, STREET, 1/2 Nptf Hyd. TANK, Filter and Hose Assy TEE, UNION, 1/2 Nptr ELBOW, 90., Male PipeFlame Resistant USMSHA2G-1C-14C/33 Goodyear Hyd. PUMP, COOLER, FAN Motor and Hose Assy Test FITTING, Pressure Guage SAEJ20R3-HT-D3-EC, GoodyearCrankcase ventilation Assy FILTER, High Density CANISTER, Crankcase AssyFILTER, Ultra Density HEAD, Crankcase AssyTrailer Assy CAP SCREW, HX. HD. GRD PINTLE, EYE, RingWASHER, Flat Zinc PLT /8 NUT, HX. NYLOCK-INSERT, GRDFreigHT poliCY Terms and conditions of sale partsPage HERE’S HOW to GET Help