Multiquip SG1400C3-55748 manual Housing Base assy

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page 68 — SG1400C3 Studio Generator • operation and parts manual — rev. #1 (02/15/12)

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Contents Model SG1400C3-55748 Proposition 65 warning Reporting Safety Defects NhtsaTable of Contents Specifications are subject to change without noticeChoose from three easy options SaFeTY SYmBolS Safety InformationSaFeTY meSSageS General SaFeTY GeneraTor SaFeTYIf operating in speed ranges above the maximum allowable Engine SaFeTYRestricted. If the air fl ow is Fuel SaFeTY ToWing SaFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineEleCTriCal SaFeTY Grounding SafetyPower Cord/Cable Safety DeathBaTTerY SaFeTY EnvironmenTal SaFeTYSpecifications Model Cummins QSB7-G5Dimensions DimensionsInstallation Typical Generator Grounding ApplicationGenerator Grounding Outdoor InstallationIndoor Installation General information Fuel Tank Fuel Priming PumpFuel Water Separator Intake Ventilation DoorInteliVision 5 Digital Controller Page Generator Major Components Major ComponentsDescription Oil Filler Cap AlternatorOil Filter StarterBasic Trailer Components License Plate Lights Illuminates license plateController Power Switch Provides power to engine controller Control panelCamlok/voltage output panel Camlok/Voltage Output PanelCircuit Breaker panel Main Breaker PanelDigital controller MCB Control Button Not functional in this applicationSingle Phase Load Three Phase LoadLoad application/generator output Type of LoadGenerator Amperage Voltage Selector SwitchGenerator Output Voltages Inspection/setup Refueling ProcedureLubrication Oil Fuel CheckWait for fuel to rise in filler neck Only use #2 diesel fuel when refuelingRemove fuel cap and fill tank Figure Cleaning the Radiator Air Cleaner Fan Belt Tension Drive Belt inspectionCoolant Antifreeze/summer coolant Operation in Freezing WeatherBattery Cable Installation WiringWhen connecting the battery do the following AlternatorEngine’s exhaust contains harmful emissions Always have adequate ventilation when operatingBefore Starting Starting Manual Engine will go to idle modeStartup Closing the Enclosure DOORs Normal Shutdown ProcedureEmergency Shutdown Procedure Protective devices Protective devicesMaintenance Engine Maintenance ScheduleAir Filter Dust Indicator Cleaning Inside the Fuel TankGeneral Inspection Air FilterFuel Tank Inspection Replacing Fuel FilterAir Removal Check Oil LevelManually Adjusting the Brakes Trailer BrakesHydraulic Brakes Hydraulic Brake ActuatorAdjustable Channel Wheel BearingsWheel Hub Adjustment Leaf SuspensionTroubleshooting generator Troubleshooting GeneratorTroubleshooting engine Troubleshooting EngineTroubleshooting controller Troubleshooting Intelivision 5 ControllerTrailer ToWing guidelineS Trailer guidelinesCommon CauSeS For loSS oF Trailer Driving CondiTionS Coupling To THe ToW veHiCleTrailer vin Tag InoperaBle BraKeS, ligHTS or mirrorSTrailer ToWing TipS EleCTriCal ConneCTor ToW veHiCleSuSpenSion SYSTem BraKe ConTrollerSaFeTY CHainS Trailer ligHTing and BraKing ConneCTorEmergenCY FlareS andTriangle reFleCTorS BreaKaWaY SYSTemCoupling the Trailer to the Tow vehicle Ball Coupler Lock washer and hitch frameTrailer tongue. Wood or concrete blocks may also be used Breakaway Cable Surge Brake System Attaching Safety ChainBreakaway Brake System Connecting Trailer lights Uncoupling the Ball HitchPinTle HiTCH Coupler Pintle Coupler and pintle HookFigure H. Attaching Safety Chain Pintle Hitch Coupling Trailer to Tow vehicle pintle CouplerBe sure lug nuts are tight before each tow Tire SaFeTY Unsafe Tires, lug nuts or WheelsDetermining load limit of Trailer Step Determining load limit of Tow vehicle StepTire FundamenTalS Letter rating Speed ratingTire Safety Tips Tire repairReplacing Worn or damaged Tires Uniform Tire Quality grading Standards uTQgSLug nut Torque requirements Wheel rimsWheels, Bearings and lug nuts Lights and Signals Figure M. Trailer to Tow Vehicle Wiring DiagramHydraulic Hoses Schematic Maintenance Parts Locator Generator Wiring Diagram Generator Wiring Diagram Explanation of codes in remarks column Qty Description Suggested spare partsSG1400C3 with Cummins QSB7-G5 Diesel Engine 1 to 3 units Housing Base assy EE55742 EE40474 BASE, 1400A STUDIO, 48 XEE6653 EE33397Housing interior assy SWITCH, OMRON, Enclosed Limit Door ASSY, Left SideHANDLE, Door Assy PH110ZN LATCH, Door HANDLE, 2-POINT Door ASSY, CamlokCAMLOK assy PANEL, Output BUS, Camlok BUS BAR, 6 SET CAMLOK, 3 SpacingBUS BAR, Ground to Neutral Bates CONN, 100A, 125V, FemaleControl box assy. panel SWITCH, TOGGLE, DPDT, ON/OFF/ON PANEL, INSTR, IntelivisionHINGE, Control PNL MTG Intelivision 5.7 DisplayControl BOX assy. Interior SWITCH, 15 MIN. Timer W/ Screws BOOT, DEUTCH, DRC26-24 BTBOOT, DEUTCH, DRC26-40 BT BOX, Intelligen ControlENGINE/GENERATOR Mounting assy Drive Disc Assy SAE #11.5 Motor MOUNT, Fail SAFE, 840 LBSNUT PLATE, Base Assy FITTING, BULKHEAD, Brass 1/4 NPTRADIATOR/MUFFLER Support SUPPORT, Radiator COVER, FAN, SteelASSY, ARC Baffel W/ Insulation Unistrut CHANNEL, MFL SupportRADIATOR/FAN Assy WASHER, SAFETY, Hydraulic FAN RADIATOR, AlumOverflow BOTTLE, RAD Coolant BRACKET, Overflow BottleRadiator piping Upper Water Line Lower Water LineFILTER, COOLANT, SPIN-ON Mntg Head KIT, Coolant FilterAIR Filter HOSING/PIPING AIR FILTER, 13 Donaldson BAND, Metal A/C MntgHump HOSE, STR. Rubber 5 ID CIA, TURBO, STYLE, 4 1/2Exhaust assy Mounting BAND, 16 Round SILENCER, 16 CylindricalTAILPIPE, 5 Expanded BOLT, 4 FlatSaddle BOX Assy DECAL, CAUTION, do not Switch SWITCH, AUX, ABBREGULATOR, VOLTAGE, DVR2000E CAPACITOR, 7.5 MFDEngine starter, relay and batterY Assy TRAY, BATTERY, 27-60, SS BOLT, BATTERY, 10.38 LongPANEL, Starter Relay RELAY, Starter SolenoidFuel System Assy FUEL-WATER SEPARATOR, Racor PUMP, FUEL, Stewart WarnerPLATE, MTG, Fuel Pump HOSE, BARB, Steel 3/8Fuel System Assy ADAPTER, EXTENDED, 3/8 X 3/8 Street TEE, 1/2 ThreadCLAMP, HOSE, 3/8 HYD. vent actuator hosing Assy ANGLE, Bracket FITTING, STRAIGHT, 3/8MJX3/8MAORBEngine component Assy FILTER, Fuel AlternatorPUMP, Fuel ACTUATOR, ETR Fuel ControlHyd. MANIFOLD, Valve and Hose Assy MANIFOLD, HYD. ACTUATORS, 150 PSI Test FITTING, Pressure GaugeCONN, DIN, PROPORTIONAL, Solenoid BRACKET, HYD. Actuator ManifoldHyd. TANK, Filter and Hose Assy ELEMENT, HYD. Filter Tank ASSY., 7 GAL HYD ResivoirTEE, STREET, 1/2 Nptf Hyd. TANK, Filter and Hose Assy TEE, UNION, 1/2 Nptr ELBOW, 90., Male PipeFlame Resistant USMSHA2G-1C-14C/33 Goodyear Hyd. PUMP, COOLER, FAN Motor and Hose Assy SAEJ20R3-HT-D3-EC, Goodyear Test FITTING, Pressure GuageCrankcase ventilation Assy CANISTER, Crankcase Assy FILTER, High DensityFILTER, Ultra Density HEAD, Crankcase AssyTrailer Assy PINTLE, EYE, Ring CAP SCREW, HX. HD. GRDWASHER, Flat Zinc PLT /8 NUT, HX. NYLOCK-INSERT, GRDTerms and conditions of sale parts FreigHT poliCYPage HERE’S HOW to GET Help