Page 38
maintenance
Use Table 14 as a general maintenance guideline when servicing your engine. For more detail engine maintenance information, refer to the engine owner’s manual supplied with your engine.
Table 14. Engine Maintenance Schedule
| | | | INTERVAL | | |
| | | | | | | |
DESCRIPTION | OPERATION | DAILY3 | 250 HOURS | 500 HOURS | 1000 HOURS | 2000 HOURS | 5000 HOURS |
| | OR | OR | OR | OR | OR |
| | | 3 MONTHS3 | 6 MONTHS1,2,3 | 1 YEAR3 | 2 YEARS2,3 | 4 YEARS3 |
| | | | | | | |
Air Intake Piping | Check | X | | | | | |
| | | | | | | |
Engine Lubricating Oil Level | Check | X | | | | | |
| | | | | | | |
Air Tank and Reservoirs | Drain | X | | | | | |
| | | | | | | |
Crankcase and Breather Tube | Inspect | X | | | | | |
| | | | | | | |
Engine Coolant Level | Check | X | | | | | |
| | | | | | | |
Fuel -Water Separator | Drain | X | | | | | |
| | | | | | | |
Air Cleaner Restriction | Check | | X | | | | |
| | | | | | | |
Air Compressor | Check | | X | | | | |
Mounting Hardware | | | | | |
| | | | | | |
| | | | | | | |
Charge-Air Cooler | Check | | X | | | | |
| | | | | | | |
Charge-Air Piping | Check | | X | | | | |
| | | | | | | |
Radiator Hoses | Check | | X | | | | |
| | | | | | | |
Air Intake Piping | Inspect | | X | | | | |
| | | | | | | |
Fan, Cooling | Check | | X | | | | |
| | | | | | | |
Coolant Level | Check | | X | | | | |
| | | | | | | |
Drive Belts | Check | | X | | | | |
Engine Coolant - Antifreeze | Check | | | X | | | |
Fuel Filter (Spin-On Type) | Replace | | | X | | | |
Lubricating Oil and Filters | Change | | | X | | | |
Radiator Pressure Cap | Check | | | X | | | |
Cooling Fan Belt Tensioner | Check | | | | X | | |
Fan Hub, Belt-Driven | Check | | | | X | | |
Air Compressor Discharge Line | Check | | | | | X | |
Cooling System | Drain | | | | | X | |
Vibration Damper, Rubber | Check | | | | | X | |
Vibration Damper, Viscous | Check | | | | | X | |
Overhead Set | Adjust | | | | | | X |
1.The lubricating oil and lubricating oil filter interval can be adjusted based on application, fuel consumption, gross vehicle weight, and idle time.
2.Antifreeze check interval is every oil change or 500 hours or 6 months, whichever occurs first.The operator must use heavy- duty, year-round antifreeze that meets the chemical composition of ASTM D6210. The antifreeze change interval is 2 years or 2000 hours whichever occurs first. Antifreeze is essential for freeze, overheat, and corrosion protection.
3.Follow the manufacturer’s recommended maintenance procedures for the starter, alternator, generator, batteries, electrical components, exhaust brake, charge air cooler, radiator, air compressor, air cleaner, refrigerant compressor, and fan clutch.
page 38 — SG1400C3 Studio Generator • operation and parts manual — rev. #1 (02/15/12)
Contents
Model SG1400C3-55748
Proposition 65 warning
Reporting Safety Defects
Nhtsa
Table of Contents
Specifications are subject to change without notice
Choose from three easy options
SaFeTY SYmBolS
Safety Information
SaFeTY meSSageS
General SaFeTY
GeneraTor SaFeTY
If operating in speed ranges above the maximum allowable
Engine SaFeTY
Restricted. If the air fl ow is
never use fuel as a cleaning agent
Fuel SaFeTY
ToWing SaFeTY
From fuel vapors or if fuel is spilled on a hot engine
Power Cord/Cable Safety
EleCTriCal SaFeTY
Grounding Safety
Death
BaTTerY SaFeTY
EnvironmenTal SaFeTY
Specifications
Model Cummins QSB7-G5
Dimensions
Dimensions
Installation
Typical Generator Grounding Application
Generator Grounding
Outdoor Installation
Indoor Installation
General information
Fuel Water Separator
Fuel Tank
Fuel Priming Pump
Intake Ventilation Door
InteliVision 5 Digital Controller
Page
Generator Major Components
Major Components
Description
Oil Filter
Oil Filler Cap
Alternator
Starter
Basic Trailer Components
License Plate Lights Illuminates license plate
Controller Power Switch Provides power to engine controller
Control panel
Camlok/voltage output panel
Camlok/Voltage Output Panel
Circuit Breaker panel
Main Breaker Panel
Digital controller
MCB Control Button Not functional in this application
Load application/generator output
Single Phase Load
Three Phase Load
Type of Load
Generator Amperage
Voltage Selector Switch
Generator Output Voltages
Lubrication Oil
Inspection/setup
Refueling Procedure
Fuel Check
Wait for fuel to rise in filler neck
Only use #2 diesel fuel when refueling
Remove fuel cap and fill tank Figure
Coolant Antifreeze/summer coolant
Cleaning the Radiator
Air Cleaner Fan Belt Tension Drive Belt inspection
Operation in Freezing Weather
When connecting the battery do the following
Battery Cable Installation
Wiring
Alternator
Engine’s exhaust contains harmful emissions
Always have adequate ventilation when operating
Before Starting
Starting Manual
Engine will go to idle mode
Startup
Closing the Enclosure DOORs
Normal Shutdown Procedure
Emergency Shutdown Procedure
Protective devices
Protective devices
Maintenance
Engine Maintenance Schedule
General Inspection
Air Filter Dust Indicator
Cleaning Inside the Fuel Tank
Air Filter
Air Removal
Fuel Tank Inspection
Replacing Fuel Filter
Check Oil Level
Hydraulic Brakes
Manually Adjusting the Brakes
Trailer Brakes
Hydraulic Brake Actuator
Adjustable Channel
Wheel Bearings
Wheel Hub Adjustment
Leaf Suspension
Troubleshooting generator
Troubleshooting Generator
Troubleshooting engine
Troubleshooting Engine
Troubleshooting controller
Troubleshooting Intelivision 5 Controller
Trailer ToWing guidelineS
Trailer guidelines
Common CauSeS For loSS oF Trailer
Driving CondiTionS
Coupling To THe ToW veHiCle
Trailer vin Tag
InoperaBle BraKeS, ligHTS or mirrorS
Trailer ToWing TipS
SuSpenSion SYSTem
EleCTriCal ConneCTor
ToW veHiCle
BraKe ConTroller
EmergenCY FlareS andTriangle reFleCTorS
SaFeTY CHainS
Trailer ligHTing and BraKing ConneCTor
BreaKaWaY SYSTem
Coupling the Trailer to the Tow vehicle Ball Coupler
Lock washer and hitch frame
Trailer tongue. Wood or concrete blocks may also be used
Breakaway Cable Surge Brake System
Attaching Safety Chain
Breakaway Brake System
PinTle HiTCH Coupler
Connecting Trailer lights
Uncoupling the Ball Hitch
Pintle Coupler and pintle Hook
Figure H. Attaching Safety Chain Pintle Hitch
Coupling Trailer to Tow vehicle pintle Coupler
Be sure lug nuts are tight before each tow
Tire SaFeTY Unsafe Tires, lug nuts or Wheels
Determining load limit of Trailer
Step
Determining load limit of Tow vehicle Step
Tire FundamenTalS
Letter rating Speed rating
Replacing Worn or damaged Tires
Tire Safety Tips
Tire repair
Uniform Tire Quality grading Standards uTQgS
Lug nut Torque requirements
Wheel rims
Wheels, Bearings and lug nuts
Lights and Signals
Figure M. Trailer to Tow Vehicle Wiring Diagram
Hydraulic Hoses Schematic
Maintenance Parts Locator
Generator Wiring Diagram
Generator Wiring Diagram
Explanation of codes in remarks column
Qty Description
Suggested spare parts
SG1400C3 with Cummins QSB7-G5 Diesel Engine 1 to 3 units
Housing Base assy
EE6653
EE55742
EE40474 BASE, 1400A STUDIO, 48 X
EE33397
Housing interior assy
HANDLE, Door Assy PH110ZN LATCH, Door HANDLE, 2-POINT
SWITCH, OMRON, Enclosed Limit
Door ASSY, Left Side
Door ASSY, Camlok
CAMLOK assy
BUS BAR, Ground to Neutral
PANEL, Output BUS, Camlok
BUS BAR, 6 SET CAMLOK, 3 Spacing
Bates CONN, 100A, 125V, Female
Control box assy. panel
HINGE, Control PNL MTG
SWITCH, TOGGLE, DPDT, ON/OFF/ON
PANEL, INSTR, Intelivision
Intelivision 5.7 Display
Control BOX assy. Interior
BOOT, DEUTCH, DRC26-40 BT
SWITCH, 15 MIN. Timer W/ Screws
BOOT, DEUTCH, DRC26-24 BT
BOX, Intelligen Control
ENGINE/GENERATOR Mounting assy
NUT PLATE, Base Assy
Drive Disc Assy SAE #11.5
Motor MOUNT, Fail SAFE, 840 LBS
FITTING, BULKHEAD, Brass 1/4 NPT
RADIATOR/MUFFLER Support
ASSY, ARC Baffel W/ Insulation
SUPPORT, Radiator
COVER, FAN, Steel
Unistrut CHANNEL, MFL Support
RADIATOR/FAN Assy
Overflow BOTTLE, RAD Coolant
WASHER, SAFETY, Hydraulic FAN
RADIATOR, Alum
BRACKET, Overflow Bottle
Radiator piping
FILTER, COOLANT, SPIN-ON
Upper Water Line
Lower Water Line
Mntg Head KIT, Coolant Filter
AIR Filter HOSING/PIPING
Hump HOSE, STR. Rubber 5 ID
AIR FILTER, 13 Donaldson
BAND, Metal A/C Mntg
CIA, TURBO, STYLE, 4 1/2
Exhaust assy
TAILPIPE, 5 Expanded
Mounting BAND, 16 Round
SILENCER, 16 Cylindrical
BOLT, 4 Flat
Saddle BOX Assy
REGULATOR, VOLTAGE, DVR2000E
DECAL, CAUTION, do not Switch
SWITCH, AUX, ABB
CAPACITOR, 7.5 MFD
Engine starter, relay and batterY Assy
PANEL, Starter Relay
TRAY, BATTERY, 27-60, SS
BOLT, BATTERY, 10.38 Long
RELAY, Starter Solenoid
Fuel System Assy
PLATE, MTG, Fuel Pump
FUEL-WATER SEPARATOR, Racor
PUMP, FUEL, Stewart Warner
HOSE, BARB, Steel 3/8
Fuel System Assy
ADAPTER, EXTENDED, 3/8 X 3/8
Street TEE, 1/2 Thread
CLAMP, HOSE, 3/8
HYD. vent actuator hosing Assy
ANGLE, Bracket
FITTING, STRAIGHT, 3/8MJX3/8MAORB
Engine component Assy
PUMP, Fuel
FILTER, Fuel
Alternator
ACTUATOR, ETR Fuel Control
Hyd. MANIFOLD, Valve and Hose Assy
CONN, DIN, PROPORTIONAL, Solenoid
MANIFOLD, HYD. ACTUATORS, 150 PSI
Test FITTING, Pressure Gauge
BRACKET, HYD. Actuator Manifold
Hyd. TANK, Filter and Hose Assy
ELEMENT, HYD. Filter
Tank ASSY., 7 GAL HYD Resivoir
TEE, STREET, 1/2 Nptf
Hyd. TANK, Filter and Hose Assy
TEE, UNION, 1/2 Nptr
ELBOW, 90., Male Pipe
Flame Resistant USMSHA2G-1C-14C/33 Goodyear
Hyd. PUMP, COOLER, FAN Motor and Hose Assy
SAEJ20R3-HT-D3-EC, Goodyear
Test FITTING, Pressure Guage
Crankcase ventilation Assy
FILTER, Ultra Density
CANISTER, Crankcase Assy
FILTER, High Density
HEAD, Crankcase Assy
Trailer Assy
WASHER, Flat Zinc PLT /8
PINTLE, EYE, Ring
CAP SCREW, HX. HD. GRD
NUT, HX. NYLOCK-INSERT, GRD
Terms and conditions of sale parts
FreigHT poliCY
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