Multiquip SG1400C3-55748 manual Engine Maintenance Schedule

Page 38

maintenance

Use Table 14 as a general maintenance guideline when servicing your engine. For more detail engine maintenance information, refer to the engine owner’s manual supplied with your engine.

Table 14. Engine Maintenance Schedule

 

 

 

 

INTERVAL

 

 

 

 

 

 

 

 

 

 

DESCRIPTION

OPERATION

DAILY3

250 HOURS

500 HOURS

1000 HOURS

2000 HOURS

5000 HOURS

 

 

OR

OR

OR

OR

OR

 

 

 

3 MONTHS3

6 MONTHS1,2,3

1 YEAR3

2 YEARS2,3

4 YEARS3

 

 

 

 

 

 

 

 

Air Intake Piping

Check

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine Lubricating Oil Level

Check

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Air Tank and Reservoirs

Drain

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Crankcase and Breather Tube

Inspect

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Engine Coolant Level

Check

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Fuel -Water Separator

Drain

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Air Cleaner Restriction

Check

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Air Compressor

Check

 

X

 

 

 

 

Mounting Hardware

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Charge-Air Cooler

Check

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Charge-Air Piping

Check

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Radiator Hoses

Check

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Air Intake Piping

Inspect

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Fan, Cooling

Check

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Coolant Level

Check

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Drive Belts

Check

 

X

 

 

 

 

Engine Coolant - Antifreeze

Check

 

 

X

 

 

 

Fuel Filter (Spin-On Type)

Replace

 

 

X

 

 

 

Lubricating Oil and Filters

Change

 

 

X

 

 

 

Radiator Pressure Cap

Check

 

 

X

 

 

 

Cooling Fan Belt Tensioner

Check

 

 

 

X

 

 

Fan Hub, Belt-Driven

Check

 

 

 

X

 

 

Air Compressor Discharge Line

Check

 

 

 

 

X

 

Cooling System

Drain

 

 

 

 

X

 

Vibration Damper, Rubber

Check

 

 

 

 

X

 

Vibration Damper, Viscous

Check

 

 

 

 

X

 

Overhead Set

Adjust

 

 

 

 

 

X

1.The lubricating oil and lubricating oil filter interval can be adjusted based on application, fuel consumption, gross vehicle weight, and idle time.

2.Antifreeze check interval is every oil change or 500 hours or 6 months, whichever occurs first.The operator must use heavy- duty, year-round antifreeze that meets the chemical composition of ASTM D6210. The antifreeze change interval is 2 years or 2000 hours whichever occurs first. Antifreeze is essential for freeze, overheat, and corrosion protection.

3.Follow the manufacturer’s recommended maintenance procedures for the starter, alternator, generator, batteries, electrical components, exhaust brake, charge air cooler, radiator, air compressor, air cleaner, refrigerant compressor, and fan clutch.

page 38 — SG1400C3 Studio Generator • operation and parts manual — rev. #1 (02/15/12)

Image 38
Contents Model SG1400C3-55748 Proposition 65 warning Reporting Safety Defects NhtsaTable of Contents Specifications are subject to change without noticeChoose from three easy options SaFeTY SYmBolS Safety InformationSaFeTY meSSageS General SaFeTY GeneraTor SaFeTYIf operating in speed ranges above the maximum allowable Engine SaFeTYRestricted. If the air fl ow is „ never use fuel as a cleaning agent Fuel SaFeTYToWing SaFeTY From fuel vapors or if fuel is spilled on a hot enginePower Cord/Cable Safety EleCTriCal SaFeTYGrounding Safety DeathBaTTerY SaFeTY EnvironmenTal SaFeTYSpecifications Model Cummins QSB7-G5Dimensions DimensionsInstallation Typical Generator Grounding ApplicationGenerator Grounding Outdoor InstallationIndoor Installation General information Fuel Water Separator Fuel TankFuel Priming Pump Intake Ventilation DoorInteliVision 5 Digital Controller Page Generator Major Components Major ComponentsDescription Oil Filter Oil Filler CapAlternator StarterBasic Trailer Components License Plate Lights Illuminates license plateController Power Switch Provides power to engine controller Control panelCamlok/voltage output panel Camlok/Voltage Output PanelCircuit Breaker panel Main Breaker PanelDigital controller MCB Control Button Not functional in this applicationLoad application/generator output Single Phase LoadThree Phase Load Type of LoadGenerator Amperage Voltage Selector SwitchGenerator Output Voltages Lubrication Oil Inspection/setupRefueling Procedure Fuel CheckWait for fuel to rise in filler neck Only use #2 diesel fuel when refuelingRemove fuel cap and fill tank Figure Coolant Antifreeze/summer coolant Cleaning the RadiatorAir Cleaner Fan Belt Tension Drive Belt inspection Operation in Freezing WeatherWhen connecting the battery do the following Battery Cable InstallationWiring AlternatorEngine’s exhaust contains harmful emissions Always have adequate ventilation when operatingBefore Starting Starting Manual Engine will go to idle mode Startup Closing the Enclosure DOORs Normal Shutdown ProcedureEmergency Shutdown Procedure Protective devices Protective devicesMaintenance Engine Maintenance ScheduleGeneral Inspection Air Filter Dust IndicatorCleaning Inside the Fuel Tank Air FilterAir Removal Fuel Tank InspectionReplacing Fuel Filter Check Oil LevelHydraulic Brakes Manually Adjusting the BrakesTrailer Brakes Hydraulic Brake ActuatorAdjustable Channel Wheel BearingsWheel Hub Adjustment Leaf SuspensionTroubleshooting generator Troubleshooting GeneratorTroubleshooting engine Troubleshooting EngineTroubleshooting controller Troubleshooting Intelivision 5 ControllerTrailer ToWing guidelineS Trailer guidelinesCommon CauSeS For loSS oF Trailer Driving CondiTionS Coupling To THe ToW veHiCleTrailer vin Tag InoperaBle BraKeS, ligHTS or mirrorSTrailer ToWing TipS SuSpenSion SYSTem EleCTriCal ConneCTorToW veHiCle BraKe ConTrollerEmergenCY FlareS andTriangle reFleCTorS SaFeTY CHainSTrailer ligHTing and BraKing ConneCTor BreaKaWaY SYSTemCoupling the Trailer to the Tow vehicle Ball Coupler Lock washer and hitch frameTrailer tongue. Wood or concrete blocks may also be used Breakaway Cable Surge Brake System Attaching Safety ChainBreakaway Brake System PinTle HiTCH Coupler Connecting Trailer lightsUncoupling the Ball Hitch Pintle Coupler and pintle HookFigure H. Attaching Safety Chain Pintle Hitch Coupling Trailer to Tow vehicle pintle CouplerBe sure lug nuts are tight before each tow Tire SaFeTY Unsafe Tires, lug nuts or WheelsDetermining load limit of Trailer Step Determining load limit of Tow vehicle StepTire FundamenTalS Letter rating Speed ratingReplacing Worn or damaged Tires Tire Safety TipsTire repair Uniform Tire Quality grading Standards uTQgSLug nut Torque requirements Wheel rimsWheels, Bearings and lug nuts Lights and Signals Figure M. Trailer to Tow Vehicle Wiring DiagramHydraulic Hoses Schematic Maintenance Parts Locator Generator Wiring Diagram Generator Wiring Diagram Explanation of codes in remarks column Qty Description Suggested spare partsSG1400C3 with Cummins QSB7-G5 Diesel Engine 1 to 3 units Housing Base assy EE6653 EE55742EE40474 BASE, 1400A STUDIO, 48 X EE33397Housing interior assy HANDLE, Door Assy PH110ZN LATCH, Door HANDLE, 2-POINT SWITCH, OMRON, Enclosed LimitDoor ASSY, Left Side Door ASSY, CamlokCAMLOK assy BUS BAR, Ground to Neutral PANEL, Output BUS, CamlokBUS BAR, 6 SET CAMLOK, 3 Spacing Bates CONN, 100A, 125V, FemaleControl box assy. panel HINGE, Control PNL MTG SWITCH, TOGGLE, DPDT, ON/OFF/ONPANEL, INSTR, Intelivision Intelivision 5.7 DisplayControl BOX assy. Interior BOOT, DEUTCH, DRC26-40 BT SWITCH, 15 MIN. Timer W/ ScrewsBOOT, DEUTCH, DRC26-24 BT BOX, Intelligen ControlENGINE/GENERATOR Mounting assy NUT PLATE, Base Assy Drive Disc Assy SAE #11.5Motor MOUNT, Fail SAFE, 840 LBS FITTING, BULKHEAD, Brass 1/4 NPTRADIATOR/MUFFLER Support ASSY, ARC Baffel W/ Insulation SUPPORT, RadiatorCOVER, FAN, Steel Unistrut CHANNEL, MFL SupportRADIATOR/FAN Assy Overflow BOTTLE, RAD Coolant WASHER, SAFETY, Hydraulic FANRADIATOR, Alum BRACKET, Overflow BottleRadiator piping FILTER, COOLANT, SPIN-ON Upper Water LineLower Water Line Mntg Head KIT, Coolant FilterAIR Filter HOSING/PIPING Hump HOSE, STR. Rubber 5 ID AIR FILTER, 13 DonaldsonBAND, Metal A/C Mntg CIA, TURBO, STYLE, 4 1/2Exhaust assy TAILPIPE, 5 Expanded Mounting BAND, 16 RoundSILENCER, 16 Cylindrical BOLT, 4 FlatSaddle BOX Assy REGULATOR, VOLTAGE, DVR2000E DECAL, CAUTION, do not SwitchSWITCH, AUX, ABB CAPACITOR, 7.5 MFDEngine starter, relay and batterY Assy PANEL, Starter Relay TRAY, BATTERY, 27-60, SSBOLT, BATTERY, 10.38 Long RELAY, Starter SolenoidFuel System Assy PLATE, MTG, Fuel Pump FUEL-WATER SEPARATOR, RacorPUMP, FUEL, Stewart Warner HOSE, BARB, Steel 3/8Fuel System Assy ADAPTER, EXTENDED, 3/8 X 3/8 Street TEE, 1/2 ThreadCLAMP, HOSE, 3/8 HYD. vent actuator hosing Assy ANGLE, Bracket FITTING, STRAIGHT, 3/8MJX3/8MAORBEngine component Assy PUMP, Fuel FILTER, FuelAlternator ACTUATOR, ETR Fuel ControlHyd. MANIFOLD, Valve and Hose Assy CONN, DIN, PROPORTIONAL, Solenoid MANIFOLD, HYD. ACTUATORS, 150 PSITest FITTING, Pressure Gauge BRACKET, HYD. Actuator ManifoldHyd. TANK, Filter and Hose Assy ELEMENT, HYD. Filter Tank ASSY., 7 GAL HYD ResivoirTEE, STREET, 1/2 Nptf Hyd. TANK, Filter and Hose Assy TEE, UNION, 1/2 Nptr ELBOW, 90., Male PipeFlame Resistant USMSHA2G-1C-14C/33 Goodyear Hyd. PUMP, COOLER, FAN Motor and Hose Assy SAEJ20R3-HT-D3-EC, Goodyear Test FITTING, Pressure GuageCrankcase ventilation Assy FILTER, Ultra Density CANISTER, Crankcase AssyFILTER, High Density HEAD, Crankcase AssyTrailer Assy WASHER, Flat Zinc PLT /8 PINTLE, EYE, RingCAP SCREW, HX. HD. GRD NUT, HX. NYLOCK-INSERT, GRDTerms and conditions of sale parts FreigHT poliCYPage HERE’S HOW to GET Help