Multiquip SG1400C3-55748 manual Fuel Tank Inspection, Replacing Fuel Filter, Air Removal

Page 40

maintenance

Fuel Tank Inspection

In addition to cleaning the fuel tank, the following components should be inspected for wear:

„„Rubber Suspension — look for signs of wear or deformity due to contact with oil. Replace the rubber suspension if necessary.

„„Fuel Hoses — inspect nylon and rubber hoses for signs of wear, deterioration, and hardening.

„„FuelTank Lining — inspect the fuel tank lining for signs of excessive amounts of oil and other foreign matter.

Replacing Fuel Filter

„„Replace the fuel filter cartridge with a new one every 500 hours.

„„Loosen the drain plug at the lower top of the fuel filter. Drain the fuel in the fuel body together with the mixed water. DO NOT spill the fuel during disassembly.

„„Vent any air.

Air Removal

If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system. Refer to the Cummins engine manual for details.

Check Oil Level

Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. The oil level must be between the two notches on the dipstick.

Replacing Oil Filter

1.Remove the old oil filter.

2.Apply a film of oil to the gasket on the new oil filter.

3.Install the new oil filter.

4.After the oil filter has been replaced, the engine oil will drop slightly. Run the engine for a while and check for leaks before adding more oil if needed. Clean excessive oil from engine.

Flushing Out Radiator and Replacing Coolant

WARNING

Allow engine to cool before flushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam.

1.Remove radiator cap. Remove coolant drain plug located on side of generator. Place coolant drain lever in the open position to drain coolant.

2.Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed. Do not clean radiator core with any objects, such as a screwdriver.

3.Check hoses for softening and kinks. Check clamps for signs of leakage.

4.Move lever to the closed position and reinstall coolant drain plug.

5.Replace with coolant as recommended by the engine manufacturer.

6.Close radiator cap tightly.

Generator Storage

For long term storage of the generator the following is recommended:

1.Drain the fuel tank completely.Treat with a fuel stabilizer if necessary.

2.Completely drain the oil from the crankcase and refill, if necessary, with fresh oil.

3.Clean the entire generator, inside and outside.

4.Disconnect the battery.

5.Make sure engine coolant is at proper level.

6.Cover the generator and store in a clean, and dry place.

page 40 — SG1400C3 Studio Generator • operation and parts manual — rev. #1 (02/15/12)

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Contents Model SG1400C3-55748 Proposition 65 warning Reporting Safety Defects NhtsaTable of Contents Specifications are subject to change without noticeChoose from three easy options SaFeTY meSSageS Safety InformationSaFeTY SYmBolS General SaFeTY GeneraTor SaFeTYRestricted. If the air fl ow is Engine SaFeTYIf operating in speed ranges above the maximum allowable Fuel SaFeTY ToWing SaFeTY„ never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engineEleCTriCal SaFeTY Grounding SafetyPower Cord/Cable Safety DeathBaTTerY SaFeTY EnvironmenTal SaFeTYSpecifications Model Cummins QSB7-G5Dimensions DimensionsInstallation Typical Generator Grounding ApplicationIndoor Installation Outdoor InstallationGenerator Grounding General information Fuel Tank Fuel Priming PumpFuel Water Separator Intake Ventilation DoorInteliVision 5 Digital Controller Page Generator Major Components Major ComponentsDescription Oil Filler Cap AlternatorOil Filter StarterBasic Trailer Components License Plate Lights Illuminates license plateController Power Switch Provides power to engine controller Control panelCamlok/voltage output panel Camlok/Voltage Output PanelCircuit Breaker panel Main Breaker PanelDigital controller MCB Control Button Not functional in this applicationSingle Phase Load Three Phase LoadLoad application/generator output Type of LoadGenerator Output Voltages Voltage Selector SwitchGenerator Amperage Inspection/setup Refueling ProcedureLubrication Oil Fuel CheckRemove fuel cap and fill tank Figure Only use #2 diesel fuel when refuelingWait for fuel to rise in filler neck Cleaning the Radiator Air Cleaner Fan Belt Tension Drive Belt inspectionCoolant Antifreeze/summer coolant Operation in Freezing WeatherBattery Cable Installation WiringWhen connecting the battery do the following AlternatorBefore Starting Always have adequate ventilation when operatingEngine’s exhaust contains harmful emissions Startup Engine will go to idle modeStarting Manual Emergency Shutdown Procedure Normal Shutdown ProcedureClosing the Enclosure DOORs Protective devices Protective devicesMaintenance Engine Maintenance ScheduleAir Filter Dust Indicator Cleaning Inside the Fuel TankGeneral Inspection Air FilterFuel Tank Inspection Replacing Fuel FilterAir Removal Check Oil LevelManually Adjusting the Brakes Trailer BrakesHydraulic Brakes Hydraulic Brake ActuatorAdjustable Channel Wheel BearingsWheel Hub Adjustment Leaf SuspensionTroubleshooting generator Troubleshooting GeneratorTroubleshooting engine Troubleshooting EngineTroubleshooting controller Troubleshooting Intelivision 5 ControllerCommon CauSeS For loSS oF Trailer Trailer guidelinesTrailer ToWing guidelineS Driving CondiTionS Coupling To THe ToW veHiCleTrailer ToWing TipS InoperaBle BraKeS, ligHTS or mirrorSTrailer vin Tag EleCTriCal ConneCTor ToW veHiCleSuSpenSion SYSTem BraKe ConTrollerSaFeTY CHainS Trailer ligHTing and BraKing ConneCTorEmergenCY FlareS andTriangle reFleCTorS BreaKaWaY SYSTemTrailer tongue. Wood or concrete blocks may also be used Lock washer and hitch frameCoupling the Trailer to the Tow vehicle Ball Coupler Breakaway Brake System Attaching Safety ChainBreakaway Cable Surge Brake System Connecting Trailer lights Uncoupling the Ball HitchPinTle HiTCH Coupler Pintle Coupler and pintle HookFigure H. Attaching Safety Chain Pintle Hitch Coupling Trailer to Tow vehicle pintle CouplerDetermining load limit of Trailer Tire SaFeTY Unsafe Tires, lug nuts or WheelsBe sure lug nuts are tight before each tow Step Determining load limit of Tow vehicle StepTire FundamenTalS Letter rating Speed ratingTire Safety Tips Tire repairReplacing Worn or damaged Tires Uniform Tire Quality grading Standards uTQgSWheels, Bearings and lug nuts Wheel rimsLug nut Torque requirements Lights and Signals Figure M. Trailer to Tow Vehicle Wiring DiagramHydraulic Hoses Schematic Maintenance Parts Locator Generator Wiring Diagram Generator Wiring Diagram Explanation of codes in remarks column SG1400C3 with Cummins QSB7-G5 Diesel Engine 1 to 3 units Suggested spare partsQty Description Housing Base assy EE55742 EE40474 BASE, 1400A STUDIO, 48 XEE6653 EE33397Housing interior assy SWITCH, OMRON, Enclosed Limit Door ASSY, Left SideHANDLE, Door Assy PH110ZN LATCH, Door HANDLE, 2-POINT Door ASSY, CamlokCAMLOK assy PANEL, Output BUS, Camlok BUS BAR, 6 SET CAMLOK, 3 SpacingBUS BAR, Ground to Neutral Bates CONN, 100A, 125V, FemaleControl box assy. panel SWITCH, TOGGLE, DPDT, ON/OFF/ON PANEL, INSTR, IntelivisionHINGE, Control PNL MTG Intelivision 5.7 DisplayControl BOX assy. Interior SWITCH, 15 MIN. Timer W/ Screws BOOT, DEUTCH, DRC26-24 BTBOOT, DEUTCH, DRC26-40 BT BOX, Intelligen ControlENGINE/GENERATOR Mounting assy Drive Disc Assy SAE #11.5 Motor MOUNT, Fail SAFE, 840 LBSNUT PLATE, Base Assy FITTING, BULKHEAD, Brass 1/4 NPTRADIATOR/MUFFLER Support SUPPORT, Radiator COVER, FAN, SteelASSY, ARC Baffel W/ Insulation Unistrut CHANNEL, MFL SupportRADIATOR/FAN Assy WASHER, SAFETY, Hydraulic FAN RADIATOR, AlumOverflow BOTTLE, RAD Coolant BRACKET, Overflow BottleRadiator piping Upper Water Line Lower Water LineFILTER, COOLANT, SPIN-ON Mntg Head KIT, Coolant FilterAIR Filter HOSING/PIPING AIR FILTER, 13 Donaldson BAND, Metal A/C MntgHump HOSE, STR. Rubber 5 ID CIA, TURBO, STYLE, 4 1/2Exhaust assy Mounting BAND, 16 Round SILENCER, 16 CylindricalTAILPIPE, 5 Expanded BOLT, 4 FlatSaddle BOX Assy DECAL, CAUTION, do not Switch SWITCH, AUX, ABBREGULATOR, VOLTAGE, DVR2000E CAPACITOR, 7.5 MFDEngine starter, relay and batterY Assy TRAY, BATTERY, 27-60, SS BOLT, BATTERY, 10.38 LongPANEL, Starter Relay RELAY, Starter SolenoidFuel System Assy FUEL-WATER SEPARATOR, Racor PUMP, FUEL, Stewart WarnerPLATE, MTG, Fuel Pump HOSE, BARB, Steel 3/8Fuel System Assy CLAMP, HOSE, 3/8 Street TEE, 1/2 ThreadADAPTER, EXTENDED, 3/8 X 3/8 HYD. vent actuator hosing Assy ANGLE, Bracket FITTING, STRAIGHT, 3/8MJX3/8MAORBEngine component Assy FILTER, Fuel AlternatorPUMP, Fuel ACTUATOR, ETR Fuel ControlHyd. MANIFOLD, Valve and Hose Assy MANIFOLD, HYD. ACTUATORS, 150 PSI Test FITTING, Pressure GaugeCONN, DIN, PROPORTIONAL, Solenoid BRACKET, HYD. Actuator ManifoldHyd. TANK, Filter and Hose Assy TEE, STREET, 1/2 Nptf Tank ASSY., 7 GAL HYD ResivoirELEMENT, HYD. Filter Hyd. TANK, Filter and Hose Assy Flame Resistant USMSHA2G-1C-14C/33 Goodyear ELBOW, 90., Male PipeTEE, UNION, 1/2 Nptr Hyd. PUMP, COOLER, FAN Motor and Hose Assy SAEJ20R3-HT-D3-EC, Goodyear Test FITTING, Pressure GuageCrankcase ventilation Assy CANISTER, Crankcase Assy FILTER, High DensityFILTER, Ultra Density HEAD, Crankcase AssyTrailer Assy PINTLE, EYE, Ring CAP SCREW, HX. HD. GRDWASHER, Flat Zinc PLT /8 NUT, HX. NYLOCK-INSERT, GRDTerms and conditions of sale parts FreigHT poliCYPage HERE’S HOW to GET Help

SG1400C3-55748 specifications

The Multiquip SG1400C3-55748 is an advanced generator designed for a wide array of applications, including construction sites, event management, and emergency power backup. At the heart of this robust unit lies a powerful engine that produces reliable energy output, ensuring that it meets the demands of both professionals and casual users alike.

The SG1400C3-55748 boasts an impressive power rating of 14 kW, making it suitable for powering multiple tools and equipment simultaneously. This generator is equipped with a durable and fuel-efficient engine, capable of running for extended periods without compromising performance. Efficient fuel consumption is a critical feature, allowing users to maximize productivity while minimizing operational costs.

One of the standout features of the SG1400C3-55748 is its advanced sound attenuation system. This generator is designed with a noise-reduced enclosure that significantly lowers operational sound levels, making it an excellent choice for noise-sensitive environments. This feature not only enhances user comfort but also complies with noise regulations that may be in effect at various job sites.

The Multiquip SG1400C3-55748 incorporates advanced technologies, including automatic voltage regulation (AVR), which offers stable power output and protects connected devices from voltage fluctuations. This is particularly beneficial for sensitive electronics and equipment that could be damaged by irregular power supply. The generator also features an easy-to-read control panel that allows users to monitor output levels and operating conditions effortlessly.

Safety is a priority for the SG1400C3-55748, featuring multiple safety mechanisms such as low oil shutdown and over-temperature protection. These features ensure that the generator operates within safe parameters, reducing the risk of damage to the unit and connected loads.

The portability of the Multiquip SG1400C3-55748 is enhanced by its compact design and integrated wheel kit, allowing easy transportation between job sites. Whether for emergency use, outdoor events, or construction, this generator offers the versatility and reliability needed for various applications.

In summary, the Multiquip SG1400C3-55748 is a powerful, efficient, and portable generator. Its advanced technologies, user-friendly features, and safety mechanisms make it an ideal choice for professionals and homeowners alike, ensuring that you have the reliable power you need when you need it most.