Guardian Technologies 004700-0, 004708-0 owner manual Checking the Engine OIL Level

Page 13

Section 3 – Maintenance

3.1 CHECKING THE ENGINE OIL LEVEL

For oil capacities and requirements, see “Engine Oil Requirements”. Check the engine crankcase oil level at least every eight hours of operation, or before each use. To check the engine oil level, proceed as follows (see Figure 3.1):

1.Be sure the generator is as level as possible.

2.Remove the dipstick and wipe it dry with a clean, lint-free cloth.

3.Install and tighten the dipstick cap; then, remove it again. The oil level should be at the dipstick “Full” mark.

4.If necessary, remove the oil fill cap on the rocker cover and slowly add oil until it reaches the dip- stick “Full” mark. DO NOT FILL ABOVE THE “FULL” MARK.

Never operate the engine with the oil level below the “Add” mark on the dipstick. Doing this could damage the engine.

5.Install and tighten the oil fill cap and the dipstick before operating the engine.

3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER

Change the engine oil after the first 25 hours of operation. Thereafter, change the oil every 100 operating hours. Change the oil more frequently if operating consistently under heavy load or at high ambient temperatures.

Recreational Vehicle Generator

Change the engine oil filter after the first 25 hours of operation, and every 100 operating hours there- after.

To change the oil and/or oil filter, proceed as fol- lows (see Figure 3.1):

1.Run the engine until it is thoroughly warmed up (at least five minutes) then shut OFF the engine.

2.Immediately after the engine shuts OFF, pull the oil drain cover free of the base. Remove the plug from the tube with a 5/16” allen wrench and drain the oil into a suitable container. Loosening the oil fill cap will allow the crankcase to drain faster.

3.After the oil has drained, replace the plug onto the end of the oil drain tube. Retain the cover in the base.

4.With the oil drained, remove the old oil filter by turning it counterclockwise. Place a towel under- neath to catch excess oil.

5.Apply a light coating of clean engine oil to the gas- ket of the new filter. Fill the filter until saturated with clean oil.

6.Screw the new filter on by hand until its gasket lightly contacts the oil filter adapter. Then, tighten the filter an additional 3/4 to one turn.

7.Remove the dipstick and wipe it dry with a clean, lint-free cloth. This will be used later to check the oil level.

8.Remove the oil fill cap on the oil fill tube and slowly add the proper type and amount of rec- ommended oil (see “Engine Oil Requirements”). Periodically use the dipstick to check the oil level and continue to fill the crankcase until the oil reaches the dipstick “Full” mark. DO NOT FILL ABOVE THE “FULL” MARK.

9.Install and tighten the oil fill cap and the dipstick before operating the engine.

10.Start the engine and check for leaks.

Figure 3.1 – Oil Maintenance Features

 

 

 

 

 

 

CONTROL CENTER

 

 

 

 

 

 

 

 

S T A R T

F U E L

C

. B .

 

 

 

 

 

 

3 0 A

 

 

 

 

 

 

S T O P

P R I M E

 

 

 

 

 

 

 

 

 

F U S E

 

 

 

 

 

 

 

 

 

7.5 A

 

 

 

 

 

 

 

 

S E R V IC E A C C E S S P A N E L

 

 

 

 

 

 

AIR FILTER LOCATED BEHIND PANEL.

 

 

 

 

 

 

 

 

MAINTENANCE SCHEDULE

 

 

 

 

 

 

 

 

OIL LEVEL:

CHECK DAILY

 

 

 

 

 

 

 

 

AIR FILTER:

CLEAN PREFILTER

 

 

 

 

 

 

 

 

EVERY 100 HOURS. *

 

 

 

 

 

 

 

 

REPLACE ELEMENT

 

 

 

 

 

 

 

 

EVERY 250 HOURS. *

 

 

 

 

 

 

 

OIL & OIL FILTER:

CHANGE EVERY 100

 

 

 

 

 

 

 

 

HOURS. (OR ANNUALLY) *

 

 

 

 

 

 

 

 

*

 

 

 

 

 

 

 

 

SPARK PLUGS:

INSPECT & CLEAN

 

GENERAC

 

 

 

PLUGS EVERY 100

 

 

 

 

HOURS. REPLACE PLUGS

 

 

 

 

EVERY 500 HOURS.

 

 

 

 

(IF NECESSARY)

 

 

 

 

FUEL FILTER:

CHANGE EVERY 400

 

OHVIPOWERED

 

 

 

HOURS. (OR ANNUALLY)

 

I

To Re

REPLACEMENT INFORMATION

 

 

G E N E R A C

P o w e r

S y s t e m s , I n c .- W h it e

w a t e r , W

 

PREFILTER P/N:

 

0D4511

 

 

 

 

m

AIR FILTER P/N:

 

0D3262

 

 

 

 

 

 

o

OIL FILTER P/N:

 

070185

 

 

 

 

 

 

SPARK PLUG P/N:

 

072347

 

 

 

 

 

 

v

FUEL FILTER P/N:

 

0D7515

 

 

 

 

 

 

e

OIL CAPACITY WITH FILTER:

0.8L/0.84QT

 

 

 

 

 

 

TEMPERATURE

SAE VISCOSITY

 

 

 

 

 

 

 

32˚F AND HIGHER

 

30

 

 

 

GENERAC OHVI INDUSTRIAL ENGINE

10˚F TO 100˚F

 

15W-40

 

 

 

0˚F TO 80˚F

 

10W-30

 

QUIETPACT 40G

-20˚F TO 50˚F

 

5W-30

 

WHEN SERVICE OR PARTS ARE NEEDED IN

 

 

THE USA OR CANADA, CONTACT THE GENERAC

 

 

SERVICE LOCATOR AT 1-800-333-1322.

 

 

 

 

 

 

 

 

 

RV SERVICE LOCATOR:

1.800.333.1322

 

 

 

 

Oil Dipstick/Oil Fill

Oil Drain

Oil Filter

11

Image 13
Contents Air-cooled Recreational Vehicle Generators Introduction Authorized Service Dealer LocationPart Part II Installation Instructions Warning   Fire Hazards  Model Number Serial Number KW Rating Rated Voltage Generator IdentificationSpecifications SafetyGenerator Applicability ‹ 1.5.1 Fuel RequirementsFuel Consumption ‹ 1.5.5 GeneratorEngine OIL Requirements ‹ 1.5.6 Emissions Compliance PeriodAutomatic Choke Generator Control PanelBefore Starting the Engine ‹ 2.4.2 Engine Lubrication Starting the Generator‹ 2.4.3 Fuel Supply ‹ 2.4.4 Cooling and Ventilating AIRApplying Loads to Generator Stopping the GeneratorDo not Overload the Generator Protection Systems ‹ 2.9.3 Field Boost Additional Information‹ 2.10.2 Operation in High Grass or Brush ‹ 2.9.4 Overvoltage ProtectionChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL LevelClean AIR Intake Maintaining the Engine AIR Cleaner‹ 3.3.1 Cleaning the Foam Precleaner Cleaning the Generator Clean Spark ArrestorFuel Filter OUT of Service Procedure Battery Maintenance‹ 3.12.1 Removal from Service Exercising the GeneratorRV Generator Service Interval Adjusting Valve Clearance‹ 3.12.2 Return to Service Recreational Vehicle Generator Part  General Hazards   Fire Hazards  Equipment Description Purpose and Scope ManualStandards Booklets Major Features and Dimensions Drawing No D8716-H ‹ 2.1.1 Generator Location Location and Support‹ 2.1.2 Generator Support ‹ 2.1.4 Generator Restraint Generator Compartments‹ 2.2.2 Compartment Construction ‹ 2.2.1 Compartment Size‹ 2.2.3 Sound Insulating Materials ‹ 2.2.4 Acoustics‹ 2.3.1 Generator Airflow ‹ 2.2.5 Compartment Floor CutoutsCompartment Floor Cutout Drawing 0G3723-A Gasoline Fuel System ‹ 2.3.2 Testing the Installation‹ 2.4.1 Fuel Tank ‹ 2.4.2 Generator Fuel Supply LineFlexible Fuel Line Exhaust System‹ 2.5.1 Spark Arrestor Electrical Connections ‹ 2.5.2 Exhaust System Safety‹ 2.6.6 Power Supply Cord ‹ 2.6.5 Isolating Different Power Sources‹ 2.6.4 Conduit ‹ 2.7.1 Recommended Battery Battery Installation‹ 2.7.2 Battery Cables ‹ 2.7.4 Battery Compartment Optional Accessories‹ 2.8.1 Remote START/STOP Panel Testing Under Load Post Installation TestsBefore Initial START-UP Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideElectrical Data Customer Supplied by Recreational Vehicle Generator Enclosure Drawing No D8352-M QTY Description Recreational Vehicle Generator Generator Drawing No D8353-M FAN, 8 Curve BLADE, 16.5MM I.D Exploded Views and Parts Lists QTY Exploded Views and Parts Lists GUARD, FAN Exploded Views and Parts Lists Long Block Assembly MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule CONSUMER/PERSONAL Applications