Guardian Technologies 004708-0, 004700-0 Introduction, Authorized Service Dealer Location

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INTRODUCTION

Thank you for purchasing this model by Generac Power Systems Inc. This model is designed and man- ufactured to supply electrical power for recreational vehicles.

‹READ THIS MANUAL THOROUGHLY

If any portion of this manual is not understood, con- tact the nearest Authorized Service Dealer for starting, operating and servicing procedures.

Throughout this publication, and on tags and decals affixed to the generator, DANGER, WARNING, CAUTION and NOTE blocks are used to alert person- nel to special instructions about a particular opera- tion that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their defini- tions are as follows:

DANGER

After this heading, read instructions that, if not strictly complied with, will result in serious per- sonal injury up to and including death, or property damage.

After this heading, ead instructions that, if not strictly complied with, may result in personal injury or property damage.

After this heading, read instructions that, if not strictly complied with, could result in damage to equipment and/or property.

NOTE:

After this heading, read explanatory statements that require special emphasis.

These safety warnings cannot eliminate the hazards that they indicate. Common sense and strict compli- ance with the special instructions while performing the service are essential to preventing accidents.

Four commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The type of information each indicates follows:

This symbol points out important safety informa- tion that, if not followed, could endanger person- al safety and/or property of others.

This symbol points out potential explosion hazard.

This symbol points out potential fire hazard.

This symbol points out potential electrical shock hazard.

The operator (driver) is responsible for proper and safe use of the vehicle and its equipment, and the safety of all vehicle occupants. We strongly recom- mend that the operator read this manual and thor- oughly understand all instructions before using this equipment. We also strongly recommend instructing other occupants in the vehicle to properly start and operate the generator. This prepares them if they need to operate the equipment in an emergency.

‹CONTENTS

This manual contains pertinent owner’s information, including warranty, electrical diagrams, exploded views and lists of repair parts for generator model numbers 004700-0 and 004708-0. In addition, the latter portion of this manual contains information necessary for the proper installation of these genera- tors.

‹OPERATION AND MAINTENANCE

It is the operator's responsibility to perform all safety checks, to make sure that all maintenance for safe operation is performed promptly, and to have the equipment checked periodically by an Authorized Service Dealer. Normal maintenance service and replacement of parts are the responsibility of the owner/operator and, as such, are not considered defects in materials or workmanship within the terms of the warranty. Individual operating habits and usage contribute to the need for maintenance service.

Proper maintenance and care of the generator ensures a minimum number of problems and keep operating expenses at a minimum. See an Authorized Service Dealer for service aids and accessories.

‹HOW TO OBTAIN SERVICE

When the generator requires servicing or repairs, simply contact an Authorized Service Dealer for assistance. Service technicians are factory-trained and are capable of handling all service needs.

When contacting an Authorized Service Dealer or the factory about parts and service, always supply the complete model number and serial number of the unit as given on its data label, which is located on the generator.

Model No. ____________ Serial No.______________

AUTHORIZED SERVICE

DEALER LOCATION

To locate the nearest AUTHORIZED SERVICE

DEALER, please call this number:

1-800-333-1322

or locate us on the web at:

www.guardiangenerators.com

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Contents Air-cooled Recreational Vehicle Generators Authorized Service Dealer Location IntroductionPart II Installation Instructions Part Warning   Fire Hazards  Generator Identification Model Number Serial Number KW Rating Rated VoltageGenerator Applicability SafetySpecifications ‹ 1.5.1 Fuel RequirementsEngine OIL Requirements ‹ 1.5.5 GeneratorFuel Consumption ‹ 1.5.6 Emissions Compliance PeriodBefore Starting the Engine Generator Control PanelAutomatic Choke ‹ 2.4.3 Fuel Supply Starting the Generator‹ 2.4.2 Engine Lubrication ‹ 2.4.4 Cooling and Ventilating AIRDo not Overload the Generator Protection Systems Stopping the GeneratorApplying Loads to Generator ‹ 2.10.2 Operation in High Grass or Brush Additional Information‹ 2.9.3 Field Boost ‹ 2.9.4 Overvoltage ProtectionChecking the Engine OIL Level Changing the Engine OIL AND/OR OIL Filter‹ 3.3.1 Cleaning the Foam Precleaner Maintaining the Engine AIR CleanerClean AIR Intake Fuel Filter Clean Spark ArrestorCleaning the Generator ‹ 3.12.1 Removal from Service Battery MaintenanceOUT of Service Procedure Exercising the Generator‹ 3.12.2 Return to Service Adjusting Valve ClearanceRV Generator Service Interval Recreational Vehicle Generator Part  General Hazards   Fire Hazards  Standards Booklets Purpose and Scope ManualEquipment Description Major Features and Dimensions Drawing No D8716-H ‹ 2.1.2 Generator Support Location and Support‹ 2.1.1 Generator Location ‹ 2.2.2 Compartment Construction Generator Compartments‹ 2.1.4 Generator Restraint ‹ 2.2.1 Compartment Size‹ 2.2.4 Acoustics ‹ 2.2.3 Sound Insulating Materials‹ 2.2.5 Compartment Floor Cutouts ‹ 2.3.1 Generator AirflowCompartment Floor Cutout Drawing 0G3723-A ‹ 2.4.1 Fuel Tank ‹ 2.3.2 Testing the InstallationGasoline Fuel System ‹ 2.4.2 Generator Fuel Supply Line‹ 2.5.1 Spark Arrestor Exhaust SystemFlexible Fuel Line ‹ 2.5.2 Exhaust System Safety Electrical Connections‹ 2.6.4 Conduit ‹ 2.6.5 Isolating Different Power Sources‹ 2.6.6 Power Supply Cord ‹ 2.7.2 Battery Cables Battery Installation‹ 2.7.1 Recommended Battery ‹ 2.8.1 Remote START/STOP Panel Optional Accessories‹ 2.7.4 Battery Compartment Before Initial START-UP Post Installation TestsTesting Under Load Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionElectrical Data Customer Supplied by Recreational Vehicle Generator Enclosure Drawing No D8352-M QTY Description Recreational Vehicle Generator Generator Drawing No D8353-M FAN, 8 Curve BLADE, 16.5MM I.D Exploded Views and Parts Lists QTY Exploded Views and Parts Lists GUARD, FAN Exploded Views and Parts Lists Long Block Assembly PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule CONSUMER/PERSONAL Applications