Guardian Technologies 004708-0, 004700-0 owner manual Electrical Data

Page 38

Section 5 — Electrical Data

Recreational Vehicle Generator

Electrical Schematic and Wiring Diagram – Drawing No. 0D8063-D

 

 

 

BATTERY

 

 

 

 

 

 

 

 

 

 

 

 

 

RED

 

BLK

 

 

 

 

 

 

 

 

 

 

 

 

 

SC

 

 

 

 

 

 

 

 

 

 

 

 

13

RED

16

SM

 

 

 

 

 

 

 

 

 

 

 

F1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14A

FP

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

CH

 

 

 

 

 

 

 

 

 

 

SW2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

14

FS

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PCB

SC

 

0

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

J3

J1-1

56

 

 

 

 

 

 

 

 

 

 

 

 

J2

J1-2

90

 

CS

0

 

 

 

 

 

 

 

 

 

 

J1-3

 

 

 

 

 

 

 

 

 

 

 

15

14

 

J1-4

18A

IM

 

SP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J1-5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J1-6

17

(START)

 

0B

 

 

 

 

 

 

 

 

 

 

J1-7

SW1

 

 

 

 

 

 

 

 

 

 

 

 

17

(STOP)

 

 

 

 

 

 

 

 

 

 

 

 

J1-8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J1-9

4

 

 

HTO

 

 

 

 

 

 

 

 

 

 

85

 

0

 

 

 

 

 

 

 

 

 

J1-10

66

 

 

 

 

 

 

 

 

 

 

 

 

 

LOP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J1-11

85

 

85

 

0

 

 

 

 

 

 

 

 

 

J1-12

0

 

 

 

 

 

 

 

 

 

 

 

 

 

J1-13

66

 

 

REMOTE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J1-14

18

4

 

PANEL

 

 

 

 

 

 

 

 

 

 

 

 

CONNECTOR

 

 

 

 

 

 

 

 

 

J1-15

18

17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0I

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

 

17

2

2

 

 

 

 

 

 

 

 

 

 

 

14

3

3

 

 

 

 

 

 

 

 

 

 

 

 

18

4

4

 

 

 

 

 

 

 

 

 

BCR

 

 

15

5

5

BLUE

ORANGE

BROWN

RED

YELLOW

WHITE

 

 

 

 

 

 

14 A

8

8

 

 

 

66

 

 

 

7

7

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

77

66

 

 

 

14 A

15

18

14

17

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BATTERY CHARGE WINDING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

55

 

 

 

 

STOP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R1

 

 

 

 

START

 

 

 

 

 

 

 

 

0N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1

 

 

 

 

 

 

 

 

POWER WINDING

 

 

 

 

 

HM

 

 

 

 

 

 

 

 

 

 

33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0N

 

22S

11S

11P

 

 

 

 

 

FUEL

 

 

 

44

 

 

 

 

 

 

 

 

PRIME

 

 

 

22P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRONIC

 

CB1

 

REMOTE PANEL

 

 

 

 

 

 

 

VOLTAGE

 

 

(OPTIONAL)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LEGEND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REGULATOR

 

 

 

 

 

 

 

 

 

 

 

0K

 

 

 

 

BCR - BATTERY CHARGE RECTIFIER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CB1 - CIRCUIT BREAKER, 30A

 

 

 

 

 

2A

 

 

 

 

CB3 - CIRCUIT BREAKER, 2.5A

 

 

 

 

 

 

 

4

 

CH - CHOKE HEATER (GASOLINE ONLY)

 

 

 

 

 

 

 

CS - CHOKE SOLENOID

 

 

 

 

 

 

CB3

 

 

 

 

 

 

 

 

0N

 

 

 

 

 

F1 - FUSE, 7.5A

 

 

 

 

 

 

 

 

 

T1

 

 

 

 

 

 

 

 

 

 

4

 

 

FP - FUEL PUMP-OR-LPG SHUT OFF VALVE

 

 

 

2

6

 

 

 

FS - FUEL SOLENOID (GASOLINE ONLY)

 

 

 

 

 

 

 

 

GT - TERMINAL, GROUND 4-TAB

 

 

 

 

DPE WINDING

 

 

 

 

HM - METER, HOUR (OPTIONAL)

 

 

 

0F

 

4

 

 

 

HTO - SWITCH, HIGH TEMP. OIL (CLOSES ON HIGH TEMP.)

 

 

 

 

 

 

IM - IGNITION MAGNETO

 

 

 

 

 

 

FIELD

 

BLACK

 

 

L1 - LIGHT, RUN (OPTIONAL)

 

 

 

WHITE

 

 

 

 

LOP - SWITCH, LOW OIL PRESSURE (CLOSES ON LOW PRESSURE)

 

 

 

 

 

 

 

 

 

 

 

 

 

PCB - ENGINE CONTROLLER

 

 

 

GREEN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R1 - RESISTOR, 1 OHM 25W

 

 

 

T2

 

 

 

 

 

 

 

 

 

 

120V 30A

 

 

 

 

SC - STARTER CONTACTOR

 

 

 

 

 

 

 

 

 

SM - STARTER MOTOR

 

 

 

 

 

 

 

 

 

 

 

SW1 - SWITCH, START/STOP

 

 

 

NEUTRAL CONNECTION

 

 

 

 

 

 

SW2 - SWITCH FUEL PRIMER

 

 

 

 

 

 

 

 

 

SP - SPARK PLUG

 

 

 

 

 

BY CUSTOMER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TC - TERMINAL, CONN. 4-TAB

 

 

 

 

 

 

 

 

 

 

 

 

36

Image 38
Contents Air-cooled Recreational Vehicle Generators Authorized Service Dealer Location IntroductionPart II Installation Instructions Part Warning   Fire Hazards  Generator Identification Model Number Serial Number KW Rating Rated VoltageGenerator Applicability SafetySpecifications ‹ 1.5.1 Fuel RequirementsEngine OIL Requirements ‹ 1.5.5 GeneratorFuel Consumption ‹ 1.5.6 Emissions Compliance PeriodBefore Starting the Engine Generator Control PanelAutomatic Choke ‹ 2.4.3 Fuel Supply Starting the Generator‹ 2.4.2 Engine Lubrication ‹ 2.4.4 Cooling and Ventilating AIRDo not Overload the Generator Protection Systems Stopping the GeneratorApplying Loads to Generator ‹ 2.10.2 Operation in High Grass or Brush Additional Information‹ 2.9.3 Field Boost ‹ 2.9.4 Overvoltage ProtectionChecking the Engine OIL Level Changing the Engine OIL AND/OR OIL Filter‹ 3.3.1 Cleaning the Foam Precleaner Maintaining the Engine AIR CleanerClean AIR Intake Fuel Filter Clean Spark ArrestorCleaning the Generator ‹ 3.12.1 Removal from Service Battery MaintenanceOUT of Service Procedure Exercising the Generator‹ 3.12.2 Return to Service Adjusting Valve ClearanceRV Generator Service Interval Recreational Vehicle Generator Part  General Hazards   Fire Hazards  Standards Booklets Purpose and Scope ManualEquipment Description Major Features and Dimensions Drawing No D8716-H ‹ 2.1.2 Generator Support Location and Support‹ 2.1.1 Generator Location ‹ 2.2.2 Compartment Construction Generator Compartments‹ 2.1.4 Generator Restraint ‹ 2.2.1 Compartment Size‹ 2.2.4 Acoustics ‹ 2.2.3 Sound Insulating Materials‹ 2.2.5 Compartment Floor Cutouts ‹ 2.3.1 Generator AirflowCompartment Floor Cutout Drawing 0G3723-A ‹ 2.4.1 Fuel Tank ‹ 2.3.2 Testing the InstallationGasoline Fuel System ‹ 2.4.2 Generator Fuel Supply Line‹ 2.5.1 Spark Arrestor Exhaust SystemFlexible Fuel Line ‹ 2.5.2 Exhaust System Safety Electrical Connections‹ 2.6.4 Conduit ‹ 2.6.5 Isolating Different Power Sources‹ 2.6.6 Power Supply Cord ‹ 2.7.2 Battery Cables Battery Installation‹ 2.7.1 Recommended Battery ‹ 2.8.1 Remote START/STOP Panel Optional Accessories‹ 2.7.4 Battery Compartment Before Initial START-UP Post Installation TestsTesting Under Load Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionElectrical Data Customer Supplied by Recreational Vehicle Generator Enclosure Drawing No D8352-M QTY Description Recreational Vehicle Generator Generator Drawing No D8353-M FAN, 8 Curve BLADE, 16.5MM I.D Exploded Views and Parts Lists QTY Exploded Views and Parts Lists GUARD, FAN Exploded Views and Parts Lists Long Block Assembly PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule CONSUMER/PERSONAL Applications