Guardian Technologies 004700-0, 004708-0 owner manual Part II Installation Instructions

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Table of Contents

Recreational Vehicle Generator

 

Part

– Owner’s Manual

 

Introduction

Inside Front Cover

Read This Manual Thoroughly

IFC

Contents

IFC

Operation and Maintenance

IFC

How to Obtain Service

IFC

Authorized Service Dealer Locator Number

IFC

Safety Rules

2

Section 1 – General Information

4

1.1

Generator Identification

4

1.2

Generator Applicability

5

1.3

Safety

5

1.4

Generator AC Connection System

5

1.5

Specifications

5

Section 2 – Operation

7

2.1

Generator Control Panel

7

2.2

Optional Remote Start/Stop Panel

7

2.3

Automatic Choke

7

2.4

Before Starting the Engine

7

2.5

Starting the Generator

8

2.6

Stopping the Generator

9

2.7

Applying Loads to Generator

9

2.8

Do Not Overload the Generator

9

2.9

Protection Systems

9

2.10

Additional Information

10

Section 3 – Maintenance

11

3.1

Checking the Engine Oil Level

11

3.2

Changing the Engine Oil and/or Oil Filter

11

3.3

Maintaining the Engine Air Cleaner

12

3.4

Clean Air Intake

12

3.5

Checking the Engine Spark Plug

12

3.6

Fuel Filter

13

3.7

Clean Spark Arrestor

13

3.8

Cleaning the Generator

13

3.9

Battery Maintenance

14

3.10

Major Service Manual

14

3.11

Exercising the Generator

14

3.12

Out of Service Procedure

14

3.13

Adjusting Valve Clearance

15

3.14

RV Generator Service Interval

15

 

Part II – Installation Instructions

 

Safety Rules

18

Section 1 – General Information

20

1.1

Purpose and Scope of the Manual

20

1.2

Safety

20

1.3

Standards Booklets

20

1.4

Equipment Description

20

1.5

Generator Engine Operating Speed

20

1.6

Generator AC Connection System

20

Section 2 – Installation

22

2.1

Location and Support

22

2.2

Generator Compartments

23

2.3

Cooling and Ventilating Air

25

2.4

Gasoline Fuel System

27

2.5

Exhaust System

28

2.6

Electrical Connections

29

2.7

Battery Installation

31

2.8

Optional Accessories

32

Section 3 – Post-installation Start-up

 

 

Adjustments

33

3.1

Post Installation Tests

33

3.2

Before Initial Start-up

33

3.3

Initial Start

33

3.4

Testing Under Load

33

3.5

Installation Checklist

34

Section 4 – Troubleshooting

35

Section 5 – Electrical Data

36

Section 6 – Exploded Views and Parts Lists

38

Section 7 – Warranty

48

Section 4 – Notes

16

1

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Contents Air-cooled Recreational Vehicle Generators Introduction Authorized Service Dealer LocationPart Part II Installation Instructions Warning   Fire Hazards  Model Number Serial Number KW Rating Rated Voltage Generator Identification‹ 1.5.1 Fuel Requirements SafetySpecifications Generator Applicability‹ 1.5.6 Emissions Compliance Period ‹ 1.5.5 GeneratorFuel Consumption Engine OIL RequirementsGenerator Control Panel Automatic ChokeBefore Starting the Engine ‹ 2.4.4 Cooling and Ventilating AIR Starting the Generator‹ 2.4.2 Engine Lubrication ‹ 2.4.3 Fuel SupplyStopping the Generator Applying Loads to GeneratorDo not Overload the Generator Protection Systems ‹ 2.9.4 Overvoltage Protection Additional Information‹ 2.9.3 Field Boost ‹ 2.10.2 Operation in High Grass or BrushChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL LevelMaintaining the Engine AIR Cleaner Clean AIR Intake‹ 3.3.1 Cleaning the Foam Precleaner Clean Spark Arrestor Cleaning the GeneratorFuel Filter Exercising the Generator Battery MaintenanceOUT of Service Procedure ‹ 3.12.1 Removal from ServiceAdjusting Valve Clearance RV Generator Service Interval‹ 3.12.2 Return to Service Recreational Vehicle Generator Part  General Hazards   Fire Hazards  Purpose and Scope Manual Equipment DescriptionStandards Booklets Major Features and Dimensions Drawing No D8716-H Location and Support ‹ 2.1.1 Generator Location‹ 2.1.2 Generator Support ‹ 2.2.1 Compartment Size Generator Compartments‹ 2.1.4 Generator Restraint ‹ 2.2.2 Compartment Construction‹ 2.2.3 Sound Insulating Materials ‹ 2.2.4 Acoustics‹ 2.3.1 Generator Airflow ‹ 2.2.5 Compartment Floor CutoutsCompartment Floor Cutout Drawing 0G3723-A ‹ 2.4.2 Generator Fuel Supply Line ‹ 2.3.2 Testing the InstallationGasoline Fuel System ‹ 2.4.1 Fuel TankExhaust System Flexible Fuel Line‹ 2.5.1 Spark Arrestor Electrical Connections ‹ 2.5.2 Exhaust System Safety‹ 2.6.5 Isolating Different Power Sources ‹ 2.6.6 Power Supply Cord‹ 2.6.4 Conduit Battery Installation ‹ 2.7.1 Recommended Battery‹ 2.7.2 Battery Cables Optional Accessories ‹ 2.7.4 Battery Compartment‹ 2.8.1 Remote START/STOP Panel Initial Start Post Installation TestsTesting Under Load Before Initial START-UPInstallation Checklist Problem Cause Correction Troubleshooting GuideElectrical Data Customer Supplied by Recreational Vehicle Generator Enclosure Drawing No D8352-M QTY Description Recreational Vehicle Generator Generator Drawing No D8353-M FAN, 8 Curve BLADE, 16.5MM I.D Exploded Views and Parts Lists QTY Exploded Views and Parts Lists GUARD, FAN Exploded Views and Parts Lists Long Block Assembly Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule CONSUMER/PERSONAL Applications