Guardian Technologies 004700-0 Fuel Filter, Clean Spark Arrestor, Cleaning the Generator

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Section 3 – Maintenance

Figure 3.4 – Setting the Spark Plug Gap

Sparking can occur if the wire terminal does not fit firmly on the spark plug terminal end. If nec- essary, re-form the wire terminal to obtain a tight fit.

Recreational Vehicle Generator

Clean and inspect the spark arrestor as follows:

Remove the screen retaining bracket by removing the screw.

Slide the spark arrestor screen out from the tail pipe.

Inspect screen and replace if torn, perforated or otherwise damaged. DO NOT USE a defective screen. If screen is not damaged, clean it with com- mercial solvent.

Replace the screen and the retaining bracket.

Figure 3.6 - Spark Arrestor

TAILPIPE

P/N 0E0683

3.6 FUEL FILTER

Remove and replace the fuel filter (Figure 3.5) once each year or every 400 hours of operation, whichever comes first. Fuel filter is removed with a 15/16” deep well socket.

Figure 3.5 – Fuel Filter

POS

FUEL

NEG

3.7 CLEAN SPARK ARRESTOR

The engine exhaust muffler has a spark arrestor screen. Inspect and clean the screen every 50 hours of operation or once each year, whichever comes first.

NOTE:

If using the generator on any forest-covered, brush-covered or grass-covered unimproved land, it must equipped with a spark arrestor. The spark arrestor must be maintained in good condition by the owner/operator.

SPARK ARRRESTOR

SCREEN P/N 089680

RETAINING

SCREW P/N 056892

3.8 CLEANING THE GENERATOR

Keep the generator set as clean and dry as possible. Protect the unit against excessive dust, dirt, corrosive vapors, road splash, etc. Permitting dirt and mois- ture to accumulate on generator windings will have an adverse effect on the insulation resistance of those windings.

When moisture is allowed to remain in contact with windings, some of the moisture will be retained in voids and cracks in the insulation. This causes a reduced insulation resistance and will eventually cause problems. Dirt will make the problem worse, since dirt tends to hold moisture in contact with windings. Salt (as from sea air) also will worsen the problem since it tends to absorb moisture from the air. Salt and moisture, when combined, form a good electrical conductor which can be damaging to the generator windings.

Do NOT use a forceful spray of water to clean the generator. Water will enter the generator interior and cause problems, and may also con- taminate the generator fuel system.

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Contents Air-cooled Recreational Vehicle Generators Introduction Authorized Service Dealer LocationPart Part II Installation Instructions Warning   Fire Hazards  Model Number Serial Number KW Rating Rated Voltage Generator Identification‹ 1.5.1 Fuel Requirements SafetySpecifications Generator Applicability‹ 1.5.6 Emissions Compliance Period ‹ 1.5.5 GeneratorFuel Consumption Engine OIL RequirementsGenerator Control Panel Automatic ChokeBefore Starting the Engine ‹ 2.4.4 Cooling and Ventilating AIR Starting the Generator‹ 2.4.2 Engine Lubrication ‹ 2.4.3 Fuel SupplyStopping the Generator Applying Loads to GeneratorDo not Overload the Generator Protection Systems ‹ 2.9.4 Overvoltage Protection Additional Information‹ 2.9.3 Field Boost ‹ 2.10.2 Operation in High Grass or BrushChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL LevelMaintaining the Engine AIR Cleaner Clean AIR Intake‹ 3.3.1 Cleaning the Foam Precleaner Clean Spark Arrestor Cleaning the GeneratorFuel Filter Exercising the Generator Battery MaintenanceOUT of Service Procedure ‹ 3.12.1 Removal from ServiceAdjusting Valve Clearance RV Generator Service Interval‹ 3.12.2 Return to Service Recreational Vehicle Generator Part  General Hazards   Fire Hazards  Purpose and Scope Manual Equipment DescriptionStandards Booklets Major Features and Dimensions Drawing No D8716-H Location and Support ‹ 2.1.1 Generator Location‹ 2.1.2 Generator Support ‹ 2.2.1 Compartment Size Generator Compartments‹ 2.1.4 Generator Restraint ‹ 2.2.2 Compartment Construction‹ 2.2.3 Sound Insulating Materials ‹ 2.2.4 Acoustics‹ 2.3.1 Generator Airflow ‹ 2.2.5 Compartment Floor CutoutsCompartment Floor Cutout Drawing 0G3723-A ‹ 2.4.2 Generator Fuel Supply Line ‹ 2.3.2 Testing the InstallationGasoline Fuel System ‹ 2.4.1 Fuel TankExhaust System Flexible Fuel Line‹ 2.5.1 Spark Arrestor Electrical Connections ‹ 2.5.2 Exhaust System Safety‹ 2.6.5 Isolating Different Power Sources ‹ 2.6.6 Power Supply Cord‹ 2.6.4 Conduit Battery Installation ‹ 2.7.1 Recommended Battery‹ 2.7.2 Battery Cables Optional Accessories ‹ 2.7.4 Battery Compartment‹ 2.8.1 Remote START/STOP Panel Initial Start Post Installation TestsTesting Under Load Before Initial START-UPInstallation Checklist Problem Cause Correction Troubleshooting GuideElectrical Data Customer Supplied by Recreational Vehicle Generator Enclosure Drawing No D8352-M QTY Description Recreational Vehicle Generator Generator Drawing No D8353-M FAN, 8 Curve BLADE, 16.5MM I.D Exploded Views and Parts Lists QTY Exploded Views and Parts Lists GUARD, FAN Exploded Views and Parts Lists Long Block Assembly Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule CONSUMER/PERSONAL Applications