Guardian Technologies 004700-0 ‹ 2.2.5 Compartment Floor Cutouts, ‹ 2.3.1 Generator Airflow

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Section 2 – Installation

Recreational Vehicle Generator

Figure 2.7 – Typical Noise Abatement

2.3 COOLING AND VENTILATING AIR

Line the compartment interior walls and floor, as well as the underside of the floor, with 26-gauge galvanized steel.

Vapor seal all compartment seams and joints.

Over the galvanized steel lining, install a combi- nation of acoustical materials as mentioned in "Sound Insulating Materials".

DANGER

To prevent fire or explosion, do not install any insulation or other absorbent materials on the interior or underside of the compartment floor.

Seal all compartment door edges to prevent noise leakage around the door perimeter.

Line the compartment door interior (except for air openings) with suitable, fireproof sound insulation (such as 1-inch (25 mm) thick fiberglass with a 2- pound density).

‹2.2.5 COMPARTMENT FLOOR CUTOUTS

Provide openings in the generator compartment for the following items (Figure 2.8 on page 26):

Engine exhaust and cooling air outlets

Generator cooling air inlet

Four holes for passage of generator mounting bolts (see "Generator Restraint").

DANGER

It is absolutely essential that an adequate flow of air for cooling, ventilating and engine combustion be supplied to the generator set. Without sufficient airflow, the engine/generator quickly overheats. Such overheating can cause serious operating difficulties and also may cause fire and personal injury. The installer must make sure that sufficient air is avail- able to the generator for cooling, ventilating and combustion. The installer also must provide for a path for exhausting the cooling air to the exterior of a compartment, if so equipped.

DANGER

Never use discharged cooling air for heating or permit such air to enter the vehicle interior. This air contains deadly carbon monoxide gas and other poisonous, flammable or explosive gases.

‹2.3.1 GENERATOR AIRFLOW

Engine operation drives cooling fans for the two-stage cooling air system. A pressure fan draws cooling air into the bottom right side of the generator (Figure 2.9). This airflow cools the engine/generator and electronic components. The second part of the cooling system, a suction fan, draws air that is heated from a hot engine into a collector compartment at the left side of the unit. This heated air (although cooler than exhaust muffler) is then deflected out the bottom toward the ground.

Figure 2.9 – Airflow Through Engine/Generator

Fuel lines and exhaust piping must not pen- etrate into the vehicle living area.

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Contents Air-cooled Recreational Vehicle Generators Introduction Authorized Service Dealer LocationPart Part II Installation Instructions Warning   Fire Hazards  Model Number Serial Number KW Rating Rated Voltage Generator Identification‹ 1.5.1 Fuel Requirements SafetySpecifications Generator Applicability‹ 1.5.6 Emissions Compliance Period ‹ 1.5.5 GeneratorFuel Consumption Engine OIL RequirementsGenerator Control Panel Automatic ChokeBefore Starting the Engine ‹ 2.4.4 Cooling and Ventilating AIR Starting the Generator‹ 2.4.2 Engine Lubrication ‹ 2.4.3 Fuel SupplyStopping the Generator Applying Loads to GeneratorDo not Overload the Generator Protection Systems ‹ 2.9.4 Overvoltage Protection Additional Information‹ 2.9.3 Field Boost ‹ 2.10.2 Operation in High Grass or BrushChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL LevelMaintaining the Engine AIR Cleaner Clean AIR Intake‹ 3.3.1 Cleaning the Foam Precleaner Clean Spark Arrestor Cleaning the GeneratorFuel Filter Exercising the Generator Battery MaintenanceOUT of Service Procedure ‹ 3.12.1 Removal from ServiceAdjusting Valve Clearance RV Generator Service Interval‹ 3.12.2 Return to Service Recreational Vehicle Generator Part  General Hazards   Fire Hazards  Purpose and Scope Manual Equipment DescriptionStandards Booklets Major Features and Dimensions Drawing No D8716-H Location and Support ‹ 2.1.1 Generator Location‹ 2.1.2 Generator Support ‹ 2.2.1 Compartment Size Generator Compartments‹ 2.1.4 Generator Restraint ‹ 2.2.2 Compartment Construction‹ 2.2.3 Sound Insulating Materials ‹ 2.2.4 Acoustics‹ 2.3.1 Generator Airflow ‹ 2.2.5 Compartment Floor CutoutsCompartment Floor Cutout Drawing 0G3723-A ‹ 2.4.2 Generator Fuel Supply Line ‹ 2.3.2 Testing the InstallationGasoline Fuel System ‹ 2.4.1 Fuel TankExhaust System Flexible Fuel Line‹ 2.5.1 Spark Arrestor Electrical Connections ‹ 2.5.2 Exhaust System Safety‹ 2.6.5 Isolating Different Power Sources ‹ 2.6.6 Power Supply Cord‹ 2.6.4 Conduit Battery Installation ‹ 2.7.1 Recommended Battery‹ 2.7.2 Battery Cables Optional Accessories ‹ 2.7.4 Battery Compartment‹ 2.8.1 Remote START/STOP Panel Initial Start Post Installation TestsTesting Under Load Before Initial START-UPInstallation Checklist Problem Cause Correction Troubleshooting GuideElectrical Data Customer Supplied by Recreational Vehicle Generator Enclosure Drawing No D8352-M QTY Description Recreational Vehicle Generator Generator Drawing No D8353-M FAN, 8 Curve BLADE, 16.5MM I.D Exploded Views and Parts Lists QTY Exploded Views and Parts Lists GUARD, FAN Exploded Views and Parts Lists Long Block Assembly Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule CONSUMER/PERSONAL Applications