Guardian Technologies 004700-0, 004708-0 Gasoline Fuel System, ‹ 2.3.2 Testing the Installation

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Section 2 – Installation

Recreational Vehicle Generator

‹2.3.2 TESTING THE INSTALLATION

The manufacturer recommends testing the installa- tion to be sure adequate cooling airflow is available to the unit before placing the unit into service. If the unit shows signs of overheating, enlarge the air openings. Never place a unit into service until absolutely certain that cooling and ventilation is adequate.

NOTE:

Test the installation, especially if bringing in air from below the generator set.

2.4 GASOLINE FUEL SYSTEM

The installation of a gasoline fuel system (Figure 2.10) for a recreational vehicle generator set must comply with applicable codes, standards and regula- tions. The entire fuel system must be completely free of leaks. There must be no possibility of gasoline vapors entering the vehicle interior.

Figure 2.10 – Generator Fuel System

 

 

 

 

CONTROL CENTER

 

 

 

 

 

S T A R T

F U E L

C . B .

 

 

 

 

3 0 A

 

 

 

 

S T O P

P R I M E

 

 

 

 

 

 

F U S E

 

 

 

 

 

 

7.5 A

 

 

 

 

 

S E R V IC E A C C E S S P A N E L

 

 

 

 

MAINTENANCE SCHEDULE

 

GENERAC

 

 

 

 

OHVIPOWERED

 

I

REPLACEMENT INFORMATION

G E N E R A C

P o w e r S y s t e m s , I n c .- W h it ew

a t e r , W

 

To Re

 

 

 

 

 

m

 

 

 

 

 

 

o

 

 

 

 

 

 

v

 

 

 

 

 

 

e

 

 

 

 

 

 

TEMPERATURE

 

SAE VISCOSITY

 

GENERAC OHVI INDUSTRIAL ENGINE

 

 

QUIETPACT 40G

 

 

 

 

RV SERVICE LOCATOR:

1.800.333.1322

 

 

Fuel Pump & Fuel Filter

(Behind Access Panel & Air Filter)

DANGER

Gasoline is highly flammable, and its vapors are explosive. Comply with all codes, standards and regulations pertaining to gasoline fuel systems used in recreational vehicle generators. Properly install and maintain the fuel system and keep it entirely free of leaks. Gasoline vapors must not enter the vehicle interior.

Factory installed generator fuel system components include (a) fuel filter, (b) 12-volt DC electric pump,

(c)engine carburetor, and (d) interconnecting lines and fittings. Connect a fuel supply line to the fuel filter inlet. Use a flexible length of approved fuel hose between the fuel filter inlet connection and rigid fuel lines.

‹2.4.1 FUEL TANK

Either the generator must share the vehicle engine's fuel tank, or install a separate fuel tank for the generator set. All fuel tanks installed on the vehicle must be constructed, installed and restrained so they comply with applicable codes, standards and regula- tions.

If the generator is to share the vehicle engine's tank, separate fuel pickup tubes are required for the engine and the generator. The manufacturer recommends that the fuel pickup tube be 2 to 3 inches (51 to 76

mm)shorter than the vehicle engine's pickup tube. This prevents the generator from depleting the entire fuel supply during prolonged generator operating periods.

Do NOT tee the generator fuel supply line into the vehicle engine fuel supply line. If this is done, the generator will be starved of fuel when both engines are operating at the same time. Also, while the vehicle engine is not run- ning, generator operation may drain the vehicle engine supply line, making it difficult to start the vehicle engine.

‹2.4.2 GENERATOR FUEL SUPPLY LINE

2.4.2.1 Rigid Fuel Lines

Those lines used to supply fuel from a tank to the generator must comply with applicable codes, stan- dards and regulations. The following general rules apply to rigid fuel lines:

Rigid lines should be of annealed, seamless, drawn aluminum or steel.

Lines and fittings must comply with SAE J512F, “Standard Automotive Fittings,” or with ANSI B126.26 (latest edition).

Route the fuel line so that at least 2 inches (51 mm) of clearance is maintained between the line and any exhaust system parts.

Do not attach electrical wiring to fuel lines. Route the wiring so it cannot come into contact with any fuel line.

Route fuel lines so if they leak, fuel does not drip onto any electrical or exhaust system parts.

Use nonferrous metal straps without sharp edges to secure fuel lines.

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Contents Air-cooled Recreational Vehicle Generators Introduction Authorized Service Dealer LocationPart Part II Installation Instructions Warning   Fire Hazards  Model Number Serial Number KW Rating Rated Voltage Generator IdentificationSpecifications SafetyGenerator Applicability ‹ 1.5.1 Fuel RequirementsFuel Consumption ‹ 1.5.5 GeneratorEngine OIL Requirements ‹ 1.5.6 Emissions Compliance PeriodBefore Starting the Engine Generator Control PanelAutomatic Choke ‹ 2.4.2 Engine Lubrication Starting the Generator‹ 2.4.3 Fuel Supply ‹ 2.4.4 Cooling and Ventilating AIRDo not Overload the Generator Protection Systems Stopping the GeneratorApplying Loads to Generator ‹ 2.9.3 Field Boost Additional Information‹ 2.10.2 Operation in High Grass or Brush ‹ 2.9.4 Overvoltage ProtectionChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL Level‹ 3.3.1 Cleaning the Foam Precleaner Maintaining the Engine AIR CleanerClean AIR Intake Fuel Filter Clean Spark ArrestorCleaning the Generator OUT of Service Procedure Battery Maintenance‹ 3.12.1 Removal from Service Exercising the Generator‹ 3.12.2 Return to Service Adjusting Valve ClearanceRV Generator Service Interval Recreational Vehicle Generator Part  General Hazards   Fire Hazards  Standards Booklets Purpose and Scope ManualEquipment Description Major Features and Dimensions Drawing No D8716-H ‹ 2.1.2 Generator Support Location and Support‹ 2.1.1 Generator Location ‹ 2.1.4 Generator Restraint Generator Compartments‹ 2.2.2 Compartment Construction ‹ 2.2.1 Compartment Size‹ 2.2.3 Sound Insulating Materials ‹ 2.2.4 Acoustics‹ 2.3.1 Generator Airflow ‹ 2.2.5 Compartment Floor CutoutsCompartment Floor Cutout Drawing 0G3723-A Gasoline Fuel System ‹ 2.3.2 Testing the Installation‹ 2.4.1 Fuel Tank ‹ 2.4.2 Generator Fuel Supply Line‹ 2.5.1 Spark Arrestor Exhaust SystemFlexible Fuel Line Electrical Connections ‹ 2.5.2 Exhaust System Safety‹ 2.6.4 Conduit ‹ 2.6.5 Isolating Different Power Sources‹ 2.6.6 Power Supply Cord ‹ 2.7.2 Battery Cables Battery Installation‹ 2.7.1 Recommended Battery ‹ 2.8.1 Remote START/STOP Panel Optional Accessories‹ 2.7.4 Battery Compartment Testing Under Load Post Installation TestsBefore Initial START-UP Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideElectrical Data Customer Supplied by Recreational Vehicle Generator Enclosure Drawing No D8352-M QTY Description Recreational Vehicle Generator Generator Drawing No D8353-M FAN, 8 Curve BLADE, 16.5MM I.D Exploded Views and Parts Lists QTY Exploded Views and Parts Lists GUARD, FAN Exploded Views and Parts Lists Long Block Assembly PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule CONSUMER/PERSONAL Applications