Guardian Technologies 004701-0 owner manual Additional Information,  2.8.3 field boost

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Section 2 – Operation

Recreational Vehicle Generator

Figure 2.2 – Low Oil Pressure and

Figure 2.4 – Solid State Voltage Regulator

High Temperature Switches

 

 

 

 

 

 

 

 

 

 

High Temperature Switch

 

 

 

 

 

 

 

 

 

 

Low Oil Pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The voltage regulator also incorporates a “voltage surge protection circuit.” This circuit prevents trou- blesome surges in the generator AC output voltage. Voltage surge is a common cause of damage to elec- tronic equipment.

2.8.3 field boost

The Controller Circuit Board houses a field boost diode and resistor that are not part of the automatic choke circuit. These two components are part of a “field boost” circuit (Figure 2.3). During engine cranking only, a positive DC (battery) voltage is delivered through the diode, resistor, brushes and slip rings, to the generator rotor. Application of this voltage to the rotor “flashes the field” whenever it is started. Flashing of the field each time the generator starts makes sure that a sufficiently strong magnetic field is available to produce “pickup” voltage in the stator windings.

Figure 2.3 – Field Boost Circuit

2.8.4 overvoltage protection

A solid-state voltage regulator (Figure 2.4) controls the generator’s AC output voltage. This regulator sup- plies an excitation current to the rotor. By regulating the rotor’s excitation current, the strength of its mag- netic field is regulated and, in turn, the voltage deliv- ered to connected electrical loads is controlled. When the AC frequency is 60 Hertz, voltage is regulated at 120 volts (voltage-to-frequency ratio is 2-to-1).

2.9Additional Information

2.9.1 25-HOUR BREAK-IN PERIOD

The first 25 hours of operation is the break-in period for the generator. Properly breaking in the genera- tor is essential to minimize fuel consumption and provide maximum engine performance. During this

25-hour break-in period, follow this procedure:

Run the unit at varying electrical loads to help seat the engine piston rings properly.

Check the engine oil level frequently. Add oil if needed. It is normal for the generator engine to consume more oil than is normal until the piston rings have properly seated.

For the 75-hour operation following the break-in period, avoid light electrical loads. Load the gen- erator at 50 percent (or more) of its rated watt- age capacity. Repeated light loads during these 75 hours can cause improper seating of engine piston rings, resulting in blowby and high oil consump- tion.

After operating the unit for 25 hours, complete the tasks recommended under Section 2.10.2.

2.9.2 25-HOUR CHECK-UP

After the 25-hour break-in period, contact an Authorized Service Dealer for the following main- tenance. The vehicle owner is responsible for any charges:

Change the engine crankcase oil and oil filter.

Check the oil level.

Inspect the cooling and ventilation openings.

Check the engine carburetor adjustments.

Check the engine ignition system.

Inspect the entire electrical system.

Inspect the engine exhaust system.



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Contents Air-cooled Recreational Vehicle Generators Dealer Location Authorized ServiceIntroduction Table of Contents  General Hazards   Electrical Hazards  Model Generator IdentificationGenerator ac Connection system SafetySpecifications Generator ApplicabilityGenerator control panel Starting the generator Optional remote Start/stop panelBefore starting the engine Protection Systems Stopping the generatorDo not overload Generator  2.9.1 25-HOUR BREAK-IN Period Additional Information 2.8.3 field boost  2.8.4 overvoltage protectionCHANGing the Engine OIL And/or Oil Filter Checking the Engine OILLevel  3.3.2 cleaning or replacing the paper filter Maintaining The Engine AIR CleanerClean air intake  3.3.1 cleaning the Foam PrecleanerChecking the Engine Spark Plug Clean spark arrestorCleaning the Generator Exercising the Generator Battery MaintenanceOut of Service Procedure  3.11.2 Return To Service Adjusting Valve ClearanceRv generator service interval Part Installation Instructions  General Hazards   Electrical Hazards   Fire Hazards  Generator AC Connection System Purpose and ScopeEquipment Description Generator Engine Operating SpeedView from TOP  2.1.1 Generator Location Location and Support 2.2.2 Compartment Construction Generator Compartments 2.2.1 Compartment Size  2.2.4 Acoustics  2.2.3 Sound Insulating Materials 2.3.1 Generator airflow Cooling and Ventilating Air 2.2.5 Compartment Floor Cutouts  2.4.2 Some Important Considerations  2.3.2 Testing the InstallationLP Gas Fuel System  2.4.1 Parts not Included in Fuel System 2.4.6 fuel supply lines  2.4.3 vapor withdrawal 2.4.4 primary regulator  2.4.5 Gaseous Carburetion 2.5.1 Spark Arrestor Exhaust System 2.4.8 leakage tests  2.6.1 Electrical Junction BOX  2.5.2 Exhaust System Safety 2.6.2 Wiring Electrical Connections 2.6.4 Conduit  2.6.6 Power Supply Cord 2.6.3 Generator AC Connections 14 Transfer Switch Isolation Method  2.8.1 remote start/stop panel Optional Accessories 2.7.3 Battery Cable Connections  2.7.4 Battery CompartmentInitial Start Post Installation TestsTesting Under Load Before Initial START-UPInstallation Checklist Problem Cause Correction Troubleshooting GuideAppendix 2 Electrical Data Supplied by Customer 24 7 QTY Description 21 2 ASSEMBLY, Brush Holder 274 Regulator Voltage Appendix 3 Exploded Views and Parts Lists GUARD, FAN Appendix 3 Exploded Views and Parts Lists Long Block Assembly 220 RV LP Recreational Vehicle Generator Regulator Drawing No F5819 CASTING, Twin Regulator Housing PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule Consumer/Personal Applications

004701-0 specifications

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