Guardian Technologies 004701-0 owner manual Generator control panel

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Section 1 – General Information

Recreational Vehicle Generator

1.5.3 engine oil requirements

Use only high quality detergent oil rated with American Petroleum Institute (API) Service Classification SF, SG or SH. The recommended oil weights include the following:

•During summer months: SAE 30. An acceptable substitute is SAE 10W-30.

•During winter months: SAE 5W-30. DO NOT USE SAE 10-W40.

Crankcase and oil filter capacity is approximately 800 mL or .84 U.S. quarts. Do NOT use special addi- tives. See Sections 3.1 and 3.2 (Page 12) for oil level check and fill procedures.

1.5.4 Engine

Type of Engine

GN-220, Single-cylinder

Cooling Method

Air-cooled

Rated Horsepower

7.8 @ 4,200 rpm

Displacement

220cc

Cylinder Block

Aluminum w/Cast Iron Sleeve

Type of Governor

Mechanical, Fixed Speed

Air Cleaner

Paper Element w/Foam Precleaner

Starter

12-volt DC Electric

Ignition System

Solid-state w/Flywheel Magneto

Recommended Spark Plug

Part No. 0E7585

Spark Plug Gap

0.030 inch (76 mm)

Recommended Minimum Battery

400 Cold-cranking

 

 

Amperes

•For engines less than 225 cc displacement, Category C=125 hours, B=250 hours, and A=500 hours.

•For engines of 225 cc or more, Category C=250 hours, B=500 hours, and A=1000 hours.

2.1generator control panel

The following features are mounted on the generator control panel (Figure 2.1):

Figure 2.1 – Generator Control Panel

CONTROL CENTER

S T A R T

F U E L

C . B .

3 0 A

 

 

S T O P

P R I M E

 

F U S E

7.5 A

2.1.1 start/stop switch

1.5.5 Generator

Rated Maximum Continuous

 

AC Output (Gasoline)

3,400 Watts (3.4 kW)

Rated Voltage

120 Volts AC

Rated Maximum Continuous

 

AC Current (Gasoline)

28.3 Amperes

Phase

Single

Rotor RPM

3,600

Number of Rotor Poles

2

Engine RPM

3,600

Rated AC Frequency

60 Hz

Battery Charge Voltage

14 Volts DC

Battery Charge Current

2 Amperes (max)

Gasoline weight

170 Pounds

Length

749.8 mm (29.52 in.)

Width

483.1 mm (19.02 in.)

Height

342.2 mm (13.47 in.)

1.5.6 emissions compliance period

For non-handheld engines the Emissions Compliance Period referred to on the Emissions Compliance Label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements.

To crank and start the engine, hold this switch in the START position. Release the switch when the engine starts. To stop an operating engine, press and hold the switch in the STOP position until the engine shuts off. The switch center position is the RUN position.

2.1.2 fuse

The fuse protects the engine’s DC control circuit against electrical overload. If the fuse element has melted open due to overloading, the engine cannot be cranked. If the fuse must be replaced, use only an identical replacement.

2.1.3 main breaker

The main breaker protects the generator’s AC out- put circuit against overload and provides a method of turning OFF the generator’s 120-volt AC output to the vehicle circuits. The generator has a 30-amp breaker.



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Contents Air-cooled Recreational Vehicle Generators Dealer Location Authorized ServiceIntroduction Table of Contents  General Hazards   Electrical Hazards  Generator Identification ModelSafety SpecificationsGenerator Applicability Generator ac Connection systemGenerator control panel Starting the generator Optional remote Start/stop panelBefore starting the engine Protection Systems Stopping the generatorDo not overload Generator Additional Information  2.8.3 field boost 2.8.4 overvoltage protection  2.9.1 25-HOUR BREAK-IN PeriodCHANGing the Engine OIL And/or Oil Filter Checking the Engine OILLevel Maintaining The Engine AIR Cleaner Clean air intake 3.3.1 cleaning the Foam Precleaner  3.3.2 cleaning or replacing the paper filterChecking the Engine Spark Plug Clean spark arrestorCleaning the Generator Exercising the Generator Battery MaintenanceOut of Service Procedure  3.11.2 Return To Service Adjusting Valve ClearanceRv generator service interval Part Installation Instructions  General Hazards   Electrical Hazards   Fire Hazards  Purpose and Scope Equipment DescriptionGenerator Engine Operating Speed Generator AC Connection SystemView from TOP Location and Support  2.1.1 Generator Location 2.2.2 Compartment Construction Generator Compartments 2.2.1 Compartment Size  2.2.3 Sound Insulating Materials  2.2.4 Acoustics 2.3.1 Generator airflow Cooling and Ventilating Air 2.2.5 Compartment Floor Cutouts  2.3.2 Testing the Installation LP Gas Fuel System 2.4.1 Parts not Included in Fuel System  2.4.2 Some Important Considerations 2.4.3 vapor withdrawal  2.4.4 primary regulator 2.4.5 Gaseous Carburetion  2.4.6 fuel supply lines 2.5.1 Spark Arrestor Exhaust System 2.4.8 leakage tests  2.5.2 Exhaust System Safety  2.6.2 WiringElectrical Connections  2.6.1 Electrical Junction BOX 2.6.4 Conduit  2.6.6 Power Supply Cord 2.6.3 Generator AC Connections 14 Transfer Switch Isolation Method Optional Accessories  2.7.3 Battery Cable Connections 2.7.4 Battery Compartment  2.8.1 remote start/stop panelPost Installation Tests Testing Under LoadBefore Initial START-UP Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Electrical Data Supplied by Customer 24 7 QTY Description 21 2 ASSEMBLY, Brush Holder 274 Regulator Voltage Appendix 3 Exploded Views and Parts Lists GUARD, FAN Appendix 3 Exploded Views and Parts Lists Long Block Assembly 220 RV LP Recreational Vehicle Generator Regulator Drawing No F5819 CASTING, Twin Regulator Housing PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule Consumer/Personal Applications

004701-0 specifications

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