Guardian Technologies 004701-0 Purpose and Scope, Equipment Description, Standards Booklets

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Section 1 – General Information

Recreational Vehicle Generator

1.1PURPOSE AND SCOPE

OF the MANUAL

These Installation Instructions have been prepared especially for the purpose of familiarizing installers and owners of the applicable equipment with the product's installation requirements. Give serious consideration to all information and instructions in the manual, both for safety and for continued reliable operation of the equipment.

Because of the different recreational vehicle mod- els and the variations between the models, it would be extremely difficult, if not impractical, to provide detailed instructions for every possible installation. For that reason, instructions and illustrations in this manual are general in nature. Illustrations are not intended to serve as detailed installation blueprints.

The installation should comply strictly with all appli- cable codes, standards and regulations pertaining to the installation and use of this product. If any portion of this manual appears to be in conflict with such codes, standards or regulations, the applicable codes, standards or regulations must take prece- dence over the manual.

1.2SAFETY

Before handling, installing, operating or servicing this equipment, carefully read the “Notice to Installer” and “Safety Rules” on Pages 18 and 19. Comply with all safety rules to prevent death, personal injury or damage to equipment and/or property. Stress safety to all installers, operators and service technicians who work on this equipment.

6.CSA Electrical Bulletin 946, available from the Canadian Standards Association, Housing and Constructions Materials Section, 178 Rexdale Boulevard, Rexdale, Ontario, Canada, M9W 1R3.

1.4EQUIPMENT DESCRIPTION

Instructions and information in this section pertain to air-cooled generators. This generator is designed specifically for installing in recreational vehicles. This generator operates 120-volts, single-phase, 60-Hertz, AC electrical loads that require 28.3 amps.

1.5GENERATOR ENGINE

OPERATING SPEED

The generator’s revolving field (rotor) is driven by a single-cylinder, four-cycle engine. The generator sup- plies 120 volts AC at 60 Hertz when the rotor is oper- ating at 3,600 rpm.

1.6GENERATOR AC

CONNECTION SYSTEM

The generator is equipped with dual stator power windings as shown in Figure 1.1.

Figure 1.1 – 120-volt Single Voltage Connection

28.3 AMP

1.3STANDARDS BOOKLETS

Installation, use and servicing of this equipment should comply strictly with published standards, as well as the manufacturer's recommendations. The following standards booklets (latest revision) are available from the sources indicated:

1.NFPA Standard 501C, “Standard for Recreational Vehicles,” available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

2.NFPA 70, “NFPA Handbook of the National Electric Code,” available same as Item 1.

•The AC connection system on all air-cooled genera- tors uses a GROUNDED neutral.

•A separate green ground wire is connected to the recreational vehicle’s junction box.

NOTE:

3.ANSI C1-1975 and ANSI 119.2-1975, available from the American National Standards Institute, 1430 Broadway, New York, NY 10018.

4.ANSI A119.2/NFPA 501C, available from the Recreational Vehicle Association, 1896 Preston White Drive, Reston, VA 22090.

5.California Administrative Code, Title 25, avail- able from the State of California, Documents Section, P.O. Box 1015, North Highlands, CA 95660.

Do NOT connect loads in excess of circuit breaker ratings.

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Contents Air-cooled Recreational Vehicle Generators Dealer Location Authorized ServiceIntroduction Table of Contents  General Hazards   Electrical Hazards  Generator Identification ModelSafety SpecificationsGenerator Applicability Generator ac Connection systemGenerator control panel Starting the generator Optional remote Start/stop panelBefore starting the engine Protection Systems Stopping the generatorDo not overload Generator Additional Information  2.8.3 field boost 2.8.4 overvoltage protection  2.9.1 25-HOUR BREAK-IN PeriodCHANGing the Engine OIL And/or Oil Filter Checking the Engine OILLevel Maintaining The Engine AIR Cleaner Clean air intake 3.3.1 cleaning the Foam Precleaner  3.3.2 cleaning or replacing the paper filterChecking the Engine Spark Plug Clean spark arrestorCleaning the Generator Exercising the Generator Battery MaintenanceOut of Service Procedure  3.11.2 Return To Service Adjusting Valve ClearanceRv generator service interval Part Installation Instructions  General Hazards   Electrical Hazards   Fire Hazards  Purpose and Scope Equipment DescriptionGenerator Engine Operating Speed Generator AC Connection SystemView from TOP Location and Support  2.1.1 Generator Location 2.2.2 Compartment Construction Generator Compartments 2.2.1 Compartment Size  2.2.3 Sound Insulating Materials  2.2.4 Acoustics 2.3.1 Generator airflow Cooling and Ventilating Air 2.2.5 Compartment Floor Cutouts  2.3.2 Testing the Installation LP Gas Fuel System 2.4.1 Parts not Included in Fuel System  2.4.2 Some Important Considerations 2.4.3 vapor withdrawal  2.4.4 primary regulator 2.4.5 Gaseous Carburetion  2.4.6 fuel supply lines 2.5.1 Spark Arrestor Exhaust System 2.4.8 leakage tests  2.5.2 Exhaust System Safety  2.6.2 WiringElectrical Connections  2.6.1 Electrical Junction BOX 2.6.4 Conduit  2.6.6 Power Supply Cord 2.6.3 Generator AC Connections 14 Transfer Switch Isolation Method Optional Accessories  2.7.3 Battery Cable Connections 2.7.4 Battery Compartment  2.8.1 remote start/stop panelPost Installation Tests Testing Under LoadBefore Initial START-UP Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Electrical Data Supplied by Customer 24 7 QTY Description 21 2 ASSEMBLY, Brush Holder 274 Regulator Voltage Appendix 3 Exploded Views and Parts Lists GUARD, FAN Appendix 3 Exploded Views and Parts Lists Long Block Assembly 220 RV LP Recreational Vehicle Generator Regulator Drawing No F5819 CASTING, Twin Regulator Housing PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule Consumer/Personal Applications

004701-0 specifications

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