Guardian Technologies 004701-0 owner manual Location and Support,  2.1.1 Generator Location

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Section 2 – Installation

Recreational Vehicle Generator

2.1Location and Support

2.1.1 GENERATOR LOCATION

The most desirable location for the generator set is between the vehicle's main frame members. However, this is seldom possible. Most units must be installed on the side of the vehicle and are difficult to rein- force.

Many recreational vehicles have been factory equipped with an area for the generator set. Some vehicles may even have a generator compartment provided by the vehicle manufacturer.

Plan the generator location based on the following:

The generator set must be installed on a frame- work that is part of the recreational vehicle, as outlined in Section 2.1.2.

The location must provide an access opening that is large enough to permit generator removal (unless the generator is to be removed from under- neath the supporting framework).

The location must provide easy access to frequent- ly serviced components, such as filters, oil drains, spark plugs and other common maintenance parts.

The location must provide sufficient room to allow minimum clearances as outlined in Section 2.2. If sound insulation is to be used on the compartment walls and ceiling, the minimum recommended applies to the space between the generator and such insulation.

tor below the horizontal support tubing by means of suitable, structurally sound metal framework. The following general rules apply:

Vehicle construction MUST be capable of support- ing the weight of the generator.

Whether the generator is mounted above the hori- zontal support tubing or suspended below the tub- ing, the supporting frame used must be structur- ally sound.

If the generator cannot be bolted directly to the supporting frame or support tubing, con- sider using additional tubing, angle brackets or other supports to give the supporting frame suf- ficient strength.

Figure 2.1 – Typical Horizontal Support Frame

2.1.4 GENERATOR RESTRAINT

The location must provide adequate cooling and ventilating airflow for the generator without a great deal of work and expense.

If mounting the generator in an enclosed compart- ment, the base of the generator must rest flat on the floor without any gaps.

When using a suspended mounting system, ensure the base of the generator is flush with the sur- rounding bodywork. If the unit is mounted higher in the structure, heated air may recirculate into the generator causing it to overheat.

Use four 5/16"-18 hardened steel bolts (Grade 5) to fasten the generator to the supporting frame or the support tubing. These bolts must pass through (a) the generator mounting base, (b) the compartment floor (if a compartment is used) and (c) the support- ing framework (Figure 2.2). All bolts must be long enough so that when tight, at least three threads are visible past the retaining lock nuts. Refer to Section

2.2for the location of the generator mounting holes.

Figure 2.2 – Typical Generator Restraint

2.1.2 GENERATOR SUPPORT

The generator must be securely attached to a metal framework that has been made part of the vehicle frame structure by bolting or welding. The metal framework on which the generator will rest and which will restrain the generator set should consist of at least two horizontal beams. These beams should consist of (a) 1-1/2-inch square, 11-gauge steel tub- ing OR (b) 1-1/2-inch, 11-gauge angle iron. A typical supporting frame with horizontal support tubing, is shown in Figure 2.1.

The generator can be installed so that it sits on top of the horizontal support tubing if the vehicle design permits. Another method is to suspend the genera-

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Contents Air-cooled Recreational Vehicle Generators Introduction Authorized ServiceDealer Location Table of Contents  General Hazards   Electrical Hazards  Generator Identification ModelGenerator Applicability SafetySpecifications Generator ac Connection systemGenerator control panel Before starting the engine Optional remote Start/stop panelStarting the generator Do not overload Generator Stopping the generatorProtection Systems  2.8.4 overvoltage protection Additional Information 2.8.3 field boost  2.9.1 25-HOUR BREAK-IN PeriodLevel Checking the Engine OILCHANGing the Engine OIL And/or Oil Filter  3.3.1 cleaning the Foam Precleaner Maintaining The Engine AIR CleanerClean air intake  3.3.2 cleaning or replacing the paper filterCleaning the Generator Clean spark arrestorChecking the Engine Spark Plug Out of Service Procedure Battery MaintenanceExercising the Generator Rv generator service interval Adjusting Valve Clearance 3.11.2 Return To Service Part Installation Instructions  General Hazards   Electrical Hazards   Fire Hazards  Generator Engine Operating Speed Purpose and ScopeEquipment Description Generator AC Connection SystemView from TOP Location and Support  2.1.1 Generator Location 2.2.1 Compartment Size Generator Compartments 2.2.2 Compartment Construction  2.2.3 Sound Insulating Materials  2.2.4 Acoustics 2.2.5 Compartment Floor Cutouts Cooling and Ventilating Air 2.3.1 Generator airflow  2.4.1 Parts not Included in Fuel System  2.3.2 Testing the InstallationLP Gas Fuel System  2.4.2 Some Important Considerations 2.4.5 Gaseous Carburetion  2.4.3 vapor withdrawal 2.4.4 primary regulator  2.4.6 fuel supply lines 2.4.8 leakage tests Exhaust System 2.5.1 Spark Arrestor Electrical Connections  2.5.2 Exhaust System Safety 2.6.2 Wiring  2.6.1 Electrical Junction BOX 2.6.3 Generator AC Connections  2.6.6 Power Supply Cord 2.6.4 Conduit 14 Transfer Switch Isolation Method  2.7.4 Battery Compartment Optional Accessories 2.7.3 Battery Cable Connections  2.8.1 remote start/stop panelBefore Initial START-UP Post Installation TestsTesting Under Load Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Electrical Data Supplied by Customer 24 7 QTY Description 21 2 ASSEMBLY, Brush Holder 274 Regulator Voltage Appendix 3 Exploded Views and Parts Lists GUARD, FAN Appendix 3 Exploded Views and Parts Lists Long Block Assembly 220 RV LP Recreational Vehicle Generator Regulator Drawing No F5819 CASTING, Twin Regulator Housing MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingWarranty Schedule Consumer/Personal Applications

004701-0 specifications

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