Guardian Technologies 004701-0 Cooling and Ventilating Air,  2.2.5 Compartment Floor Cutouts

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Section 2 – Installation

Recreational Vehicle Generator

Figure 2.7 – Compartment Floor Cutout (Drawing 0F4610)

VIEW FROM TOP

 

 

 

717.7

 

 

423.2

 

[28 1/4"]

NOTE: ALL AIR INTAKES AND EXHAUST OUTLETS MUST BE

 

 

 

TYP.

[16 11/16"]

 

 

343.4

 

KEPT CLEAR OF ANY OBSTRUCTIONS. ALL OPEN AREA

6.7

 

 

 

[13 1/2"]

5/16"-18 WELDNUTS

IS REQUIRED FOR COOLING.

[1/4"]

82.5

 

(6 PLACES)

 

 

 

 

 

[3 1/4"]

 

 

 

 

 

 

 

 

 

CONNECTIONS IN

 

 

50.8

 

 

 

BACK OF GENERATOR

 

 

60

 

 

 

 

 

 

476.4

 

[2"]

 

 

 

 

 

 

 

[2 3/8"]

118

 

 

 

 

 

[18 3/4"]

 

 

 

 

 

 

 

 

 

170

[4 5/8"]

 

 

 

 

 

 

 

210

 

 

 

 

LP FUEL INLET

 

 

 

 

 

 

 

 

HOT AIR

[6 11/16"]

 

 

 

 

 

 

[8 1/4"]

 

 

 

 

 

 

 

EXHAUST

 

 

 

 

 

 

 

 

429.5

416

 

AIR

 

414.5

 

 

 

 

 

 

[16 5/16"]

 

 

 

 

[16 15/16"]

[16 3/8"]

 

 

 

 

 

 

 

INTAKE

 

 

 

 

 

 

 

360.5

 

 

 

 

 

TAIL PIPE

 

 

 

 

 

 

 

 

 

 

 

[14 3/16"]

 

 

 

 

 

EXIT

 

79

 

 

 

 

 

376.5

 

 

 

 

 

 

 

 

101

[3 1/8"]

 

 

71.2

 

 

 

[14 13/16"]

 

[4"]

83.5

223.5

211.3

[2 13/16"]

 

 

 

 

 

[3 5/16"]

[8 13/16"]

 

 

 

 

 

 

 

[8 5/16"]

 

 

 

POS. BAT.

 

 

 

176.6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

34.3

 

 

CONNECTION

 

 

 

[6 15/16"]

 

 

 

 

 

 

 

 

 

[1 3/8"]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36.5

 

 

 

 

 

 

 

 

 

[1 7/16"]

 

 

 

 

 

NEG. BAT.

 

48.1

 

 

 

 

 

 

 

55.5

 

 

 

 

 

 

 

CONNECTION

[1 7/8"]

 

 

 

 

 

 

 

[2 3/16"]

222.7

 

63.5

 

39.6

 

 

69.6

 

 

 

 

 

 

29

[8 3/4"]

 

[2 1/2"]

 

[1 9/16"]

 

 

[2 3/4"]

 

300.7

OIL DRAIN

 

 

 

 

 

 

 

[1 1/8"]

[11 13/16"]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

369.7

[14 9/16"]

688.3

[27 1/8"]

736.4

[29"]

All measurements are in millimeters, 25.4 mm = 1”.

2.2.5 COMPARTMENT FLOOR CUTOUTS

Provide openings in the generator compartment for the following items (Figure 2.7):

Engine exhaust and cooling air outlets

Generator cooling air inlet

Four holes for passage of generator mounting bolts. See Section 2.1.4.

danger

Fuel lines and exhaust piping must not pen- etrate into the vehicle living area.

2.3Cooling and Ventilating Air

It is absolutely essential that an adequate flow of air for cooling, ventilating and engine combustion be supplied to the generator set. Without sufficient airflow, the engine/generator quickly overheats. Such overheating can cause serious operating difficulties and also may cause fire and personal injury. The installer must make sure that sufficient air is avail- able to the generator for cooling, ventilating and combustion. The installer also must provide for a path for exhausting the cooling air to the exterior of a compartment, if so equipped.

danger

Never use discharged cooling air for heating or permit such air to enter the vehicle interior. This air contains deadly carbon monoxide gas and other poisonous, flammable or explosive gases.

2.3.1 GENERATOR airflow

Engine operation drives cooling fans for the two-stage cooling air system. A pressure fan draws cooling air into the bottom right side of the generator (Figure 2.8). This airflow cools the engine/generator and elec- tronic components. The second part of the cooling system, a suction fan, draws air that is heated from a hot engine into a collector compartment at the left side of the unit. This heated air (although cooler than exhaust muffler) is then deflected out the bottom toward the ground.

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Image 25
Contents Air-cooled Recreational Vehicle Generators Introduction Authorized ServiceDealer Location Table of Contents  General Hazards   Electrical Hazards  Model Generator IdentificationSpecifications SafetyGenerator Applicability Generator ac Connection systemGenerator control panel Before starting the engine Optional remote Start/stop panelStarting the generator Do not overload Generator Stopping the generatorProtection Systems  2.8.3 field boost Additional Information 2.8.4 overvoltage protection  2.9.1 25-HOUR BREAK-IN PeriodLevel Checking the Engine OILCHANGing the Engine OIL And/or Oil Filter Clean air intake Maintaining The Engine AIR Cleaner 3.3.1 cleaning the Foam Precleaner  3.3.2 cleaning or replacing the paper filterCleaning the Generator Clean spark arrestorChecking the Engine Spark Plug Out of Service Procedure Battery MaintenanceExercising the Generator Rv generator service interval Adjusting Valve Clearance 3.11.2 Return To Service Part Installation Instructions  General Hazards   Electrical Hazards   Fire Hazards  Equipment Description Purpose and ScopeGenerator Engine Operating Speed Generator AC Connection SystemView from TOP  2.1.1 Generator Location Location and Support 2.2.1 Compartment Size Generator Compartments 2.2.2 Compartment Construction  2.2.4 Acoustics  2.2.3 Sound Insulating Materials 2.2.5 Compartment Floor Cutouts Cooling and Ventilating Air 2.3.1 Generator airflow LP Gas Fuel System  2.3.2 Testing the Installation 2.4.1 Parts not Included in Fuel System  2.4.2 Some Important Considerations 2.4.4 primary regulator  2.4.3 vapor withdrawal 2.4.5 Gaseous Carburetion  2.4.6 fuel supply lines 2.4.8 leakage tests Exhaust System 2.5.1 Spark Arrestor  2.6.2 Wiring  2.5.2 Exhaust System SafetyElectrical Connections  2.6.1 Electrical Junction BOX 2.6.3 Generator AC Connections  2.6.6 Power Supply Cord 2.6.4 Conduit 14 Transfer Switch Isolation Method  2.7.3 Battery Cable Connections Optional Accessories 2.7.4 Battery Compartment  2.8.1 remote start/stop panelTesting Under Load Post Installation TestsBefore Initial START-UP Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideAppendix 2 Electrical Data Supplied by Customer 24 7 QTY Description 21 2 ASSEMBLY, Brush Holder 274 Regulator Voltage Appendix 3 Exploded Views and Parts Lists GUARD, FAN Appendix 3 Exploded Views and Parts Lists Long Block Assembly 220 RV LP Recreational Vehicle Generator Regulator Drawing No F5819 CASTING, Twin Regulator Housing MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule Consumer/Personal Applications

004701-0 specifications

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