Great Dane GSRKA1934S manual Cleaning Engine Air Intake Screen and Fan

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SERVICE ENGINE

IMPORTANT: Avoid Damage! Change the oil more often if the machine is used in extreme conditions: Extremely dusty conditions.

Frequent slow or low-speed operation. Frequent short trips.

1.Clean area around dipstick cap and filter.

2.Start engine and run until it reaches normal operating temperature.

3.Park machine safely. (See Parking Safely in the SAFETY section.)

4.Insert drain tube over oil drain fitting (A)

5.Put oil drain pan under drain tube.

6.Loosen drain plug.

7.Allow oil to drain into an oil drain pan.

8.After oil drains, install and securely tighten drain plug.

9.Turn oil filter (B) counterclockwise to remove.

10.Apply a film of clean engine oil to gasket of new filter.

IMPORTANT: Avoid Damage! Do not use wrench to tighten oil filter.

11.Install filter. Turn filter clockwise until gasket makes contact with mounting surface. Tighten 1/2 to 3/4 turn after gasket contact.

12.Raise thigh pad.

13.Remove dipstick cap.

NOTE: Refer to engine manufacturers operating manu- al for correct type and grade of oil.

13.Add approximately 1.7 L (1.75 qt.) of oil.

14.Insert dipstick. Tighten cap.

15.Start engine and run at slow throttle for approximately

two minutes. Check for leaks around filter and drain valve.

16.Stop engine.

17.Check oil level:

• Remove dipstick cap. Wipe dipstick clean.

NOTE: Allow dipstick cap to rest on threads of filler tube when checking oil level. Do not tighten dipstick cap when checking oil level.

Insert dipstick and allow cap to rest on threads of filler. Do not tighten cap.

IMPORTANT: Avoid Damage! To prevent extensive engine wear or damage, always maintain the proper engine oil level. Never operate the engine with the oil level below the add mark or over the full mark.

Remove dipstick. Add oil as needed to bring level to the full mark without overfilling.

18. Insert dipstick. Tighten cap.

Cleaning Engine Air Intake Screen and Fan

CAUTION: Avoid injury! Compressed air can cause debris to fly a long distance.

Clear work area of bystanders.

Wear eye protection when using compressed air for clean- ing purposes.

Reduce compressed air pressure to 210 kPa (30 psi).

IMPORTANT: Avoid damage! An obstructed air intake screen can cause engine damage due to overheating. Keep air intake screen and other external surfaces of the engine, including cooling fins, clean at all times to allow adequate air intake.

Keep air intake screens and engine cooling fins clear of debris to ensure proper cooling. See the engine manufac- turer’s owner’s manual provided with your machine for the complete procedure.

Checking and Cleaning Air Filter Elements

CAUTION: Avoid injury! Touching hot surfaces can burn skin. The engine, components, and fluids will be hot if the engine has been run- ning. Allow the engine to cool before servicing or working near the engine and components.

IMPORTANT: Avoid damage! Dirt and debris can enter the engine through a damaged filter element:

SERVICE ENGINE- 21

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Contents Great Dane GSRKA1934S Page Special Messages IntroductionSafety Labels Safety LabelsSafety Labels Safety-Alert SymbolSafety Labels Safety SafetyChecking Mowing Area Using a Spark ArrestorOperating Safely Parking Safely Avoid TippingChecking Wheel Hardware Maintenance and StorageKeep Riders Off Avoid High Pressure FluidsHandling Waste Product and Chemicals Tire SafetyPrevent Fires Handling Fuel SafelyOperator Station Controls OperatingOperating Avoid Damage to Plastic and Painted SurfacesRaising and Lowering Thigh Pad Adjusting Cutting HeightMounting and Dismounting Machine Safely Caster to deck mounting Lower Positon Setting Cutting HeightCaster to deck mounting Upper Positon Testing Safety Systems Testing PTO SwitchTesting Park Brake Switch Testing Neutral Switch StartLocking Park Brake Testing the Park Brake Using the PTOUsing Park Brake Using the ThrottleNeutral Position Using the HourmeterUsing the Motion Control Levers Forward and Reverse MotionSharp Left Turn ForwardGentle Right Turn ReverseEngaging Mower Starting EngineMowing Tips Using Pump Free-Wheel ValvesStopping the Engine Transporting Machine on a TrailerServicing Engine Service IntervalsService Intervals Mowing Travel SpeedsLubricating Mower Deck Idler Pivot Service EngineService Lubrication Lubricating Mower Deck SpindlesChanging Engine Oil and Filter Service EngineEngine Oil Checking Engine Oil LevelChecking and Cleaning Air Filter Elements Cleaning Engine Air Intake Screen and FanReplacing Fuel Filter Service TransmissionHydraulic Oil Service TransmissionChecking Hydraulic Oil Level Changing Hydraulic Oil and FilterRemoving Traction Drive Belt Cleaning Hydraulic Oil Pump Cooling FinsChecking Motion Control Linkages Installing Traction Drive BeltChecking and Adjusting Motion Control Linkages Checking and Adjusting Transmission Tracking Adjusting Motion Control Return to Neutral RTN LinkagesAdjust Neutral Switch Service Steering and BrakesAdjusting Forward and Reverse Speeds Adjusting Park Brake Testing Park Brake Service MowerService Steering & Brakes Service MowerRemoving Mower Deck Drive Belt Adjusting Drive Belt TensionInstalling Mower Deck Drive Belt Replacing Mower Deck Drive BeltChecking and Replacing Mower Blades Checking for Bent Mower BladesBalancing Blades Service ElectricalService Electrical Service the Battery Safely Sharpening BladesInstalling Checking the Battery Sealed BatteriesRemoving and Installing Battery Replacing Fuse Service MiscellaneousUsing Booster Battery Cleaning Battery and TerminalsFilling Fuel Tank Adjusting Operator Presence SwitchService Miscellaneous Using Proper FuelRemoving Removing and Installing Rear Drive WheelsRemoving and Installing Front Caster Wheels Tightening Rear Drive Wheel HardwareServicing Caster Wheel Roller Bearings Checking Tire PressureTroubleshooting TroubleshootingCleaning and Repairing Plastic Surfaces Cleaning and Repairing Metal SurfacesElectrical System StorageMower Deck MachinePark Brake Preparing Fuel and Engine For Storage AssemblyStorage Preparing Machine for StorageRemoving Machine From Storage SpecificationsAssembly Connect Handles Check Hydraulic Oil LevelGetting Quality Service Part Number Great Dane Quality Continues with Quality ServiceWiring Diagram Wiring DiagramHydraulic Schematic Hydraulic SchematicPage Main Frame Assembly QTY Description Hydraulic and Handle Assembly QTY Description ENGINE, Hydraulic and Mainframe Assembly HOSE, 3/8 SAE30R7 Fuel & OIL Console Components Foot PLATE/CONSOLE ComponentsPLATE, Platform TAB LH Deck Assembly PULLEY, Flat 5.0X.38 W/BRG Wheel and Strut ASSEMBLY/PUMP Components WHEEL, Front 11X4X5 SLV Mist Spindle Assembly Spindle Assembly Decal Locations D18197 M117554