Great Dane GSRKA1934S manual Assembly, Preparing Machine for Storage, Engine

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ASSEMBLY

 

• Remove belt shields and clean

 

debris from sheaves.

 

• Check sheaves for proper

 

alignment or damage. See

 

authorized dealer.

Mower Blades Do

• Deck drive belt slipping or broken.

Not Engage

 

 

• Deck belt tension spring not

 

installed or broken.

 

• PTO switch faulty.

 

• Fuse blown.

 

• Loose electrical connections.

 

• PTO clutch faulty.

Mower Mows

• Mower deck not properly leveled.

Unevenly

 

 

• Ground speed too fast for

 

conditions.

 

• Run engine at fast throttle.

 

• Reduce ground speed when

 

making turns.

 

• Sharpen or replace blades.

 

• Change mowing pattern.

 

• Check air pressure in all traction

 

unit tires.

 

Anti-scalp rollers not adjusted

 

correctly.

Storage

Storing Safety

CAUTION: Avoid injury! Fuel vapors are ex- plosive and flammable. Engine exhaust fumes contain carbon monoxide and can cause seri- ous illness or death:

Run the engine only long enough to move the machine to or from storage.

Do not store vehicle with fuel in the tank inside a building where fumes may reach an open flame or spark.

Allow the engine to cool before storing the machine in any enclosure.

Preparing Machine for Storage

1.Repair any worn or damaged parts. Replace parts if necessary. Tighten loose hardware.

2.Repair scratched or chipped metal surfaces to prevent rust.

3.Remove grass and debris from machine.

4.Clean under the deck and remove grass and debris

from inside chute and bagger.

5.Wash the machine and apply wax to metal and plastic surfaces.

6.Run machine for five minutes to dry belts and pulleys.

7.Apply light coat of engine oil to pivot and wear points to prevent rust.

8.Lubricate grease points and check tire pressure.

Preparing Fuel and Engine For Storage

Fuel:

If you have been using “Stabilized Fuel,” add stabilized fuel to tank until the tank is full.

NOTE: Filling the fuel tank reduces the amount of air in the fuel tank and helps reduce deterioration of fuel.

If you are not using “Stabilized Fuel:”

1. Park machine safely in a well-ventilated area. (See Parking Safely in the SAFETY section.)

NOTE: Try to anticipate the last time the machine will be used for the season so very little fuel is left in the fuel tank.

2.Turn on engine and allow to run until it runs out of fuel.

3.For machines equipped with key switch, turn key to off position.

IMPORTANT: Avoid Damage! Stale fuel can produce varnish and plug carburetor or injector components and affect engine performance.

Add fuel conditioner or stabilizer to fresh fuel before filling tank.

4.Mix fresh fuel and fuel stabilizer in separate container. Follow stabilizer instructions for mixing.

5.Fill fuel tank with stabilized fuel.

6.Run engine for a few minutes to allow fuel mixture to circulate through carburetor on gas engine or fuel injec- tors on diesel engine.

Engine:

Engine storage procedure should be used when vehicle is not to be used for longer than 60 days.

1.Change engine oil and filter while engine is warm.

2.Service air filter if necessary.

3.Clean debris from engine air intake screen.

4.On gas engines:

Remove spark plugs. Put 30 mL (1 oz) of clean engine oil in cylinders.

Install spark plugs, but do not connect spark plug wires.

Crank the engine five or six times to allow oil to be distributed.

5.Clean the engine and engine compartment.

6.Remove battery.

7.Clean the battery and battery posts. Check the electro- lyte level, if your battery is not maintenance free.

8.Close fuel shut-off valve, if your machine is equipped.

9.Store the battery in a cool, dry place where it will not freeze.

ASSEMBLY - 40

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Contents Great Dane GSRKA1934S Page Introduction Special MessagesSafety-Alert Symbol Safety LabelsSafety Labels Safety LabelsSafety Labels Safety SafetyUsing a Spark Arrestor Operating SafelyChecking Mowing Area Avoid Tipping Parking SafelyAvoid High Pressure Fluids Maintenance and StorageKeep Riders Off Checking Wheel HardwareHandling Fuel Safely Tire SafetyPrevent Fires Handling Waste Product and ChemicalsAvoid Damage to Plastic and Painted Surfaces OperatingOperating Operator Station ControlsAdjusting Cutting Height Mounting and Dismounting Machine SafelyRaising and Lowering Thigh Pad Setting Cutting Height Caster to deck mounting Upper PositonCaster to deck mounting Lower Positon Testing Neutral Switch Start Testing PTO SwitchTesting Park Brake Switch Testing Safety SystemsUsing the Throttle Testing the Park Brake Using the PTOUsing Park Brake Locking Park BrakeForward and Reverse Motion Using the HourmeterUsing the Motion Control Levers Neutral PositionReverse ForwardGentle Right Turn Sharp Left TurnStarting Engine Engaging MowerTransporting Machine on a Trailer Using Pump Free-Wheel ValvesStopping the Engine Mowing TipsMowing Travel Speeds Service IntervalsService Intervals Servicing EngineLubricating Mower Deck Spindles Service EngineService Lubrication Lubricating Mower Deck Idler PivotChecking Engine Oil Level Service EngineEngine Oil Changing Engine Oil and FilterCleaning Engine Air Intake Screen and Fan Checking and Cleaning Air Filter ElementsService Transmission Replacing Fuel FilterChanging Hydraulic Oil and Filter Service TransmissionChecking Hydraulic Oil Level Hydraulic OilCleaning Hydraulic Oil Pump Cooling Fins Removing Traction Drive BeltInstalling Traction Drive Belt Checking and Adjusting Motion Control LinkagesChecking Motion Control Linkages Adjusting Motion Control Return to Neutral RTN Linkages Checking and Adjusting Transmission TrackingService Steering and Brakes Adjusting Forward and Reverse SpeedsAdjust Neutral Switch Service Mower Service MowerService Steering & Brakes Adjusting Park Brake Testing Park BrakeReplacing Mower Deck Drive Belt Adjusting Drive Belt TensionInstalling Mower Deck Drive Belt Removing Mower Deck Drive BeltChecking for Bent Mower Blades Checking and Replacing Mower BladesSharpening Blades Service ElectricalService Electrical Service the Battery Safely Balancing BladesChecking the Battery Sealed Batteries Removing and Installing BatteryInstalling Cleaning Battery and Terminals Service MiscellaneousUsing Booster Battery Replacing FuseUsing Proper Fuel Adjusting Operator Presence SwitchService Miscellaneous Filling Fuel TankTightening Rear Drive Wheel Hardware Removing and Installing Rear Drive WheelsRemoving and Installing Front Caster Wheels RemovingChecking Tire Pressure Servicing Caster Wheel Roller BearingsCleaning and Repairing Metal Surfaces TroubleshootingCleaning and Repairing Plastic Surfaces TroubleshootingStorage Electrical SystemMachine Park BrakeMower Deck Preparing Machine for Storage AssemblyStorage Preparing Fuel and Engine For StorageCheck Hydraulic Oil Level SpecificationsAssembly Connect Handles Removing Machine From StorageGetting Quality Service Great Dane Quality Continues with Quality Service Part NumberWiring Diagram Wiring DiagramHydraulic Schematic Hydraulic SchematicPage Main Frame Assembly QTY Description Hydraulic and Handle Assembly QTY Description ENGINE, Hydraulic and Mainframe Assembly HOSE, 3/8 SAE30R7 Fuel & OIL Foot PLATE/CONSOLE Components Console ComponentsPLATE, Platform TAB LH Deck Assembly PULLEY, Flat 5.0X.38 W/BRG Wheel and Strut ASSEMBLY/PUMP Components WHEEL, Front 11X4X5 SLV Mist Spindle Assembly Spindle Assembly Decal Locations D18197 M117554