Great Dane GSRKA1934S Checking the Battery Sealed Batteries, Removing and Installing Battery

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SERVICE ELECTRICAL

CAUTION: Avoid injury! Battery electrolyte contains sulfuric acid. It is poisonous and can cause serious burns:

Wear eye protection and gloves.

Keep skin protected.

If electrolyte is swallowed, get medical attention immediately.

If electrolyte is splashed into eyes, flush immediately with water for 15-30 minutes and get medical attention.

If electrolyte is splashed onto skin, flush immediately with water and get medical attention if necessary.

The battery produces a flammable and explosive gas. The battery may explode:

Do not smoke near battery.

Wear eye protection and gloves.

Do not allow direct metal contact across battery posts.

Remove negative cable first when disconnecting.

Install negative cable last when connecting.

Checking the Battery (Sealed Batteries)

NOTE: Do not attempt to open, add fluid or service bat- tery. Any attempt to do so will void warranty.

Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

IMPORTANT: Avoid Damage! The battery comes fully charged. If the machine is not used by the service expi- ration date indicated on the battery, charge the battery.

Recharge, if necessary, at 6–10 amperes for 1 hour.

Removing and Installing Battery

Removing:

1.Park machine safely. (See Parking Safely in the SAFETY section.)

A B D C

2.Slide back black cover (A) and disconnect negative (-) battery cable (B).

3.Slide back red cover (C) and disconnect positive (+) battery cable (D).

E

H

 

 

 

 

 

 

F

G

I

 

 

 

 

 

4.Loosen nut on front long carriage bolt (E).

5.Remove rear long carriage bolt (F) and nut.

6.Lift and slide battery (G) out from back of battery tray

(H).

7.Inspect isolator pad (I). Replace as needed.

Installing:

1.Place isolator pad (I) in battery tray (H). Ensure that isolator pad is on the bottom and sides of battery tray.

2.Install battery (G) in battery tray (H) with positive termi- nal in rear.

3.Install rear long carriage bolt (F) and nut. Do not over- tighten.

4.Tighten nut on long carriage bolt (E) to secure battery

(G) in battery tray (H). Do not overtighten.

5.Apply dielectric grease to terminals to prevent corro- sion.

6.Connect the positive (+) battery cable (D) and install

SERVICE ELECTRICAL - 32

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Contents Great Dane GSRKA1934S Page Introduction Special MessagesSafety-Alert Symbol Safety LabelsSafety Labels Safety LabelsSafety Labels Safety SafetyOperating Safely Using a Spark ArrestorChecking Mowing Area Avoid Tipping Parking SafelyAvoid High Pressure Fluids Maintenance and StorageKeep Riders Off Checking Wheel HardwareHandling Fuel Safely Tire SafetyPrevent Fires Handling Waste Product and ChemicalsAvoid Damage to Plastic and Painted Surfaces OperatingOperating Operator Station ControlsMounting and Dismounting Machine Safely Adjusting Cutting HeightRaising and Lowering Thigh Pad Caster to deck mounting Upper Positon Setting Cutting HeightCaster to deck mounting Lower Positon Testing Neutral Switch Start Testing PTO SwitchTesting Park Brake Switch Testing Safety SystemsUsing the Throttle Testing the Park Brake Using the PTOUsing Park Brake Locking Park BrakeForward and Reverse Motion Using the HourmeterUsing the Motion Control Levers Neutral PositionReverse ForwardGentle Right Turn Sharp Left TurnStarting Engine Engaging MowerTransporting Machine on a Trailer Using Pump Free-Wheel ValvesStopping the Engine Mowing TipsMowing Travel Speeds Service IntervalsService Intervals Servicing EngineLubricating Mower Deck Spindles Service EngineService Lubrication Lubricating Mower Deck Idler PivotChecking Engine Oil Level Service EngineEngine Oil Changing Engine Oil and FilterCleaning Engine Air Intake Screen and Fan Checking and Cleaning Air Filter ElementsService Transmission Replacing Fuel FilterChanging Hydraulic Oil and Filter Service TransmissionChecking Hydraulic Oil Level Hydraulic OilCleaning Hydraulic Oil Pump Cooling Fins Removing Traction Drive BeltChecking and Adjusting Motion Control Linkages Installing Traction Drive BeltChecking Motion Control Linkages Adjusting Motion Control Return to Neutral RTN Linkages Checking and Adjusting Transmission TrackingAdjusting Forward and Reverse Speeds Service Steering and BrakesAdjust Neutral Switch Service Mower Service MowerService Steering & Brakes Adjusting Park Brake Testing Park BrakeReplacing Mower Deck Drive Belt Adjusting Drive Belt TensionInstalling Mower Deck Drive Belt Removing Mower Deck Drive BeltChecking for Bent Mower Blades Checking and Replacing Mower BladesSharpening Blades Service ElectricalService Electrical Service the Battery Safely Balancing BladesRemoving and Installing Battery Checking the Battery Sealed BatteriesInstalling Cleaning Battery and Terminals Service MiscellaneousUsing Booster Battery Replacing FuseUsing Proper Fuel Adjusting Operator Presence SwitchService Miscellaneous Filling Fuel TankTightening Rear Drive Wheel Hardware Removing and Installing Rear Drive WheelsRemoving and Installing Front Caster Wheels RemovingChecking Tire Pressure Servicing Caster Wheel Roller BearingsCleaning and Repairing Metal Surfaces TroubleshootingCleaning and Repairing Plastic Surfaces TroubleshootingStorage Electrical SystemPark Brake MachineMower Deck Preparing Machine for Storage AssemblyStorage Preparing Fuel and Engine For StorageCheck Hydraulic Oil Level SpecificationsAssembly Connect Handles Removing Machine From StorageGetting Quality Service Great Dane Quality Continues with Quality Service Part NumberWiring Diagram Wiring DiagramHydraulic Schematic Hydraulic SchematicPage Main Frame Assembly QTY Description Hydraulic and Handle Assembly QTY Description ENGINE, Hydraulic and Mainframe Assembly HOSE, 3/8 SAE30R7 Fuel & OIL Foot PLATE/CONSOLE Components Console ComponentsPLATE, Platform TAB LH Deck Assembly PULLEY, Flat 5.0X.38 W/BRG Wheel and Strut ASSEMBLY/PUMP Components WHEEL, Front 11X4X5 SLV Mist Spindle Assembly Spindle Assembly Decal Locations D18197 M117554