Great Dane GSRKA1934S Cleaning Hydraulic Oil Pump Cooling Fins, Removing Traction Drive Belt

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SERVICE TRANSMISSION

IMPORTANT: Avoid Damage! Do not add oil beyond FULL mark. Oil capacity after draining may be less than dry fill capacity. Check oil level before filling complete- ly.

NOTE: Dry fill capacity for hydraulic system is 3.1L (3.3 qt.).

8.Fill oil reservoir with approximately 1.9L (2 qt.) of oil.

9.Insert dipstick. Tighten cap.

10.Start engine.

11.Move throttle lever to 1/2 to 2/3 position.

12.Unlock park brake.

CAUTION: Avoid injury! Help prevent serious bodily injury. Remain alert to other people and the surroundings when operating the machine.

13.Cycle motion control levers forward and rearward sev- eral times. Check for leaks around filter.

14.Stop engine. Check oil level. Add oil as necessary to bring oil level to FULL mark on dipstick.

Cleaning Hydraulic Oil Pump Cooling Fins

CAUTION: Avoid injury! Compressed air can cause debris to fly a long distance.

Clear work area of bystanders.

Wear eye protection when using compressed air for cleaning purposes.

Reduce compressed air pressure to 210 kPa (30 psi).

IMPORTANT: Avoid Damage! To ensure proper cooling, keep the cooling fins clean at all times. Operating the machine with obstructed cooling fins could cause dam- age due to overheating.

1.Park machine safely. (See Parking Safely in the SAFETY section.)

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2.Clean hydraulic oil cooling fins on each hydraulic pump with a rag, brush or compressed air.

3.Clean area around hydraulic pumps and frame.

Checking and Replacing Pump Traction Drive Belt

CAUTION: Avoid injury! Fingers or loose clothing can get caught in rotating parts. Stop engine and wait for all moving parts to stop before servicing.

NOTE: The traction drive belt will not require a ten- sion adjustment. Belt is self-adjusted using a spring tensioner.

Checking Traction Drive Belt:

1.Park machine safely. (See Parking Safely in the SAFETY section.)

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2.Remove two cap screws (A).

3.Remove rear shield (B).

Removing Traction Drive Belt:

1.Park machine safely. (See Parking Safely in the SAFETY section.)

2.Remove mower deck drive belt. (See Replacing Mower Deck Drive Belt in the SERVICE MOWER section.)

SERVICE TRANSMISSION- 24

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Contents Great Dane GSRKA1934S Page Introduction Special MessagesSafety-Alert Symbol Safety LabelsSafety Labels Safety LabelsSafety Labels Safety SafetyChecking Mowing Area Using a Spark ArrestorOperating Safely Avoid Tipping Parking SafelyAvoid High Pressure Fluids Maintenance and StorageKeep Riders Off Checking Wheel HardwareHandling Fuel Safely Tire SafetyPrevent Fires Handling Waste Product and ChemicalsAvoid Damage to Plastic and Painted Surfaces OperatingOperating Operator Station ControlsRaising and Lowering Thigh Pad Adjusting Cutting HeightMounting and Dismounting Machine Safely Caster to deck mounting Lower Positon Setting Cutting HeightCaster to deck mounting Upper Positon Testing Neutral Switch Start Testing PTO SwitchTesting Park Brake Switch Testing Safety SystemsUsing the Throttle Testing the Park Brake Using the PTOUsing Park Brake Locking Park BrakeForward and Reverse Motion Using the HourmeterUsing the Motion Control Levers Neutral PositionReverse ForwardGentle Right Turn Sharp Left TurnStarting Engine Engaging MowerTransporting Machine on a Trailer Using Pump Free-Wheel ValvesStopping the Engine Mowing TipsMowing Travel Speeds Service IntervalsService Intervals Servicing EngineLubricating Mower Deck Spindles Service EngineService Lubrication Lubricating Mower Deck Idler PivotChecking Engine Oil Level Service EngineEngine Oil Changing Engine Oil and FilterCleaning Engine Air Intake Screen and Fan Checking and Cleaning Air Filter ElementsService Transmission Replacing Fuel FilterChanging Hydraulic Oil and Filter Service TransmissionChecking Hydraulic Oil Level Hydraulic OilCleaning Hydraulic Oil Pump Cooling Fins Removing Traction Drive BeltChecking Motion Control Linkages Installing Traction Drive BeltChecking and Adjusting Motion Control Linkages Adjusting Motion Control Return to Neutral RTN Linkages Checking and Adjusting Transmission TrackingAdjust Neutral Switch Service Steering and BrakesAdjusting Forward and Reverse Speeds Service Mower Service MowerService Steering & Brakes Adjusting Park Brake Testing Park BrakeReplacing Mower Deck Drive Belt Adjusting Drive Belt TensionInstalling Mower Deck Drive Belt Removing Mower Deck Drive BeltChecking for Bent Mower Blades Checking and Replacing Mower BladesSharpening Blades Service ElectricalService Electrical Service the Battery Safely Balancing BladesInstalling Checking the Battery Sealed BatteriesRemoving and Installing Battery Cleaning Battery and Terminals Service MiscellaneousUsing Booster Battery Replacing FuseUsing Proper Fuel Adjusting Operator Presence SwitchService Miscellaneous Filling Fuel TankTightening Rear Drive Wheel Hardware Removing and Installing Rear Drive WheelsRemoving and Installing Front Caster Wheels RemovingChecking Tire Pressure Servicing Caster Wheel Roller BearingsCleaning and Repairing Metal Surfaces TroubleshootingCleaning and Repairing Plastic Surfaces TroubleshootingStorage Electrical SystemMower Deck MachinePark Brake Preparing Machine for Storage AssemblyStorage Preparing Fuel and Engine For StorageCheck Hydraulic Oil Level SpecificationsAssembly Connect Handles Removing Machine From StorageGetting Quality Service Great Dane Quality Continues with Quality Service Part NumberWiring Diagram Wiring DiagramHydraulic Schematic Hydraulic SchematicPage Main Frame Assembly QTY Description Hydraulic and Handle Assembly QTY Description ENGINE, Hydraulic and Mainframe Assembly HOSE, 3/8 SAE30R7 Fuel & OIL Foot PLATE/CONSOLE Components Console ComponentsPLATE, Platform TAB LH Deck Assembly PULLEY, Flat 5.0X.38 W/BRG Wheel and Strut ASSEMBLY/PUMP Components WHEEL, Front 11X4X5 SLV Mist Spindle Assembly Spindle Assembly Decal Locations D18197 M117554