Exmark 4500-501 Rev A manual Recommended Maintenance Schedules

Page 28

Maintenance

Maintenance

Note: Determine the left and right sides of the machine from the normal operating position.

WARNING

While maintenance or adjustments are being made, someone could start the engine. Accidental starting of the engine could seriously injure you or other bystanders.

Remove the key from the ignition switch and engage parking brake, before you do any maintenance.

WARNING

The engine can become very hot. Touching a hot engine can cause severe burns.

Allow the engine to cool completely before service or making repairs around the engine area.

Recommended Maintenance Schedule(s)

Maintenance Service

Maintenance Procedure

Interval

 

 

 

 

 

After the first 5 hours

Change the engine oil.

 

 

After the first 100 hours

• Check the wheel hub slotted nut torque specifications.

• Check the wheel lug nuts.

 

 

 

 

After the first 250 hours

Change the hydraulic filter.

 

 

 

• Check the engine oil level.

 

Check the mower blades.

 

• Check the safety interlock system.

 

• Check the rollover protections systems (roll bar) pins.

 

• Check the seat belt.

Before each use or daily

Check for loose hardware.

 

• Check engine coolant level.

 

• Clean the engine cooling system.

 

• Remove accumulated debris from engine.

 

• Clean the grass and debris build-up from the machine and cutting deck.

 

• Clean the grass build-up from under the deck.

 

 

 

• Check the hydraulic oil level.

 

• Check the tire pressures.

Every 40 hours

• Check the condition of the belts.

• Grease the height adjustment shaft bearings.

 

 

• Grease the rear deck struts.

 

• Drain fuel filter/water separator.

 

 

 

• Service the air cleaner. (May need more often under severe conditions. See the Engine

Every 50 hours

 

Owner’s Manual for additional information.)

 

• Clean the engine cooling system.

 

 

 

Every 100 hours

Change the engine oil. (May need more often under severe conditions.)

 

 

 

• Lubricate the brake handle pivot.

Every 160 hours

Lubricate the brake rod bushings.

 

• Lubricate the motion control bronze bushings.

 

 

 

Every 200 hours

Grease the brake brackets.

 

 

 

Every 400 hours

Replace the fuel filter/water separator (more often in dirty or dusty conditions).

 

 

 

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Image 28 Contents
Lazer Z XS California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingOperation Slope Operation Using the Rollover Protection System Rops Maintenance and StorageSafety Safety and Instructional Decals 103-0223 103-0261 103-1798 103-2076 103-7218 107-2102 Safety 109-2264 109-2478 109-2951 109-3148 Safety 107-9866 Model Numbers SpecificationsSystems Tires & Wheels Hydrostatic Ground Drive SystemCutting Deck Dimensions Torque RequirementsOperation Product OverviewControls Tracking Adjustment Knob PTO Engagement SwitchCoolant Temperature Gauge Hour MeterPre-Start Operating Instructions Raise the Rollover Protection System RopsOpen the Fuel Shut-Off Valve Starting the EngineEngaging the PTO Disengaging the PTOStopping the Engine Driving the MachineAdjusting the Cutting Height Driving ForwardAdjusting the Anti-Scalp Rollers Transporting a Unit TransportingLoading a Unit Operation Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelCheck Safety Interlock System Check Mower BladesCheck Rollover Protections Systems Roll Bar Pins Service Air CleanerCheck Seat Belt Check for Loose HardwareChange Engine Oil Check Hydraulic Oil LevelCheck Tire Pressures Check Condition Of BeltsLubricate Grease Fittings Lubricate Caster Wheel HubsLubricate Brake Handle Pivot Lubricate Brake Rod BushingsLubricate Motion Control Bronze Bushings Drain Fuel Filter/Water SeparatorWheel Hub Slotted Nut Torque Specification Change Fuel Filter/Water SeparatorChange Inline Fuel Filter Change Hydraulic System FilterCheck Engine Coolant Level Change Engine CoolantThread Locking Adhesives Fuel Tank Mounting Hardware SpecificationsMobil HTS Grease Or Food-Grade Anti-seize Dielectric Grease Copper-Based Anti-seizeDeck Leveling Mule Drive Belt Tension Adjustment Pump Drive Belt TensionBelt Guide Adjustment Brake Link AdjustmentDeck Belt Tension Alternator Belt TensionElectric Clutch Adjustment Brake AdjustmentReverse Indicator Adjustment Motion Control Linkage Adjustment Motion Control Damper Adjustment Caster Pivot Bearings Pre-Load AdjustmentClutch Shim Removing the Shim Feeler gauge Clean Engine Cooling System Cleaning of the RadiatorClean Debris From Machine Remove Accumulated Debris from EngineClean Grass Build-Up Under Deck Battery DisposalWaste Disposal Motor Oil DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Troubleshooting Ignition Switch ElectricalElectrical Logic Schematic Hydraulic Diagram Exmark Commercial Turf Equipment Page Page Service Record Page Page See EXMARK’S Complete Line of Accessories and Options
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