Exmark 4500-501 Rev A manual Contents

Page 4

Contents

 

Introduction

3

Safety

5

Safety Alert Symbol

5

Safe Operating Practices

5

Safety and Instructional Decals

10

Specifications

16

Model Numbers

16

Systems

16

Dimensions

18

Torque Requirements

18

Product Overview

19

Operation

19

Controls

19

Pre-Start

21

Operating Instructions

22

Transporting

26

Maintenance

28

Recommended Maintenance Schedule(s)

28

Periodic Maintenance

29

Check Engine Oil Level

29

Check Battery Charge

29

Check Mower Blades

30

Check Safety Interlock System

30

Check Rollover Protections Systems (Roll

 

Bar) Pins

31

Check Seat Belt

31

Check for Loose Hardware

31

Service Air Cleaner

31

Change Engine Oil

32

Check Hydraulic Oil Level

32

Check Tire Pressures

32

Check Condition Of Belts

32

Lubricate Grease Fittings

33

Lubricate Caster Wheel Hubs

33

Lubricate Brake Handle Pivot

34

Lubricate Brake Rod Bushings

34

Lubricate Motion Control Bronze

 

Bushings

34

Drain Fuel Filter/Water Separator

34

Change Fuel Filter/Water Separator

35

Change Hydraulic System Filter

35

Wheel Hub - Slotted Nut Torque

 

Specification

35

Check Engine Coolant Level

36

Change Engine Coolant

36

Thread Locking Adhesives

37

Mobil HTS Grease (Or Food-Grade

 

Anti-seize)

37

Copper-BasedAnti-seize

38

Dielectric Grease

38

Adjustments

38

Deck Leveling

38

Pump Drive Belt Tension

39

Mule Drive Belt Tension Adjustment

39

Deck Belt Tension

40

Alternator Belt Tension

40

Belt Guide Adjustment

40

Brake Link Adjustment

40

Brake Adjustment

41

Electric Clutch Adjustment

41

Reverse Indicator Adjustment

41

Motion Control Linkage Adjustment

42

Motion Control Damper Adjustment

43

Caster Pivot Bearings Pre-Load

 

Adjustment

43

Clutch Shim

43

Cleaning

46

Clean Engine Cooling System

46

Remove Accumulated Debris from Engine

 

.................................................................

46

Cleaning of the Radiator

46

Clean Debris From Machine

46

Clean Grass Build-Up Under Deck

47

Waste Disposal

47

Troubleshooting

48

Schematics

51

4

Image 4 Contents
Lazer Z XS California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingOperation Slope Operation Using the Rollover Protection System Rops Maintenance and StorageSafety Safety and Instructional Decals 103-0223 103-0261 103-1798 103-2076 103-7218 107-2102 Safety 109-2264 109-2478 109-2951 109-3148 Safety 107-9866 Model Numbers SpecificationsSystems Tires & Wheels Hydrostatic Ground Drive SystemCutting Deck Dimensions Torque RequirementsOperation Product OverviewControls Tracking Adjustment Knob PTO Engagement SwitchCoolant Temperature Gauge Hour MeterPre-Start Operating Instructions Raise the Rollover Protection System RopsOpen the Fuel Shut-Off Valve Starting the EngineEngaging the PTO Disengaging the PTOStopping the Engine Driving the MachineAdjusting the Cutting Height Driving ForwardAdjusting the Anti-Scalp Rollers Transporting a Unit TransportingLoading a Unit Operation Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelCheck Safety Interlock System Check Mower BladesCheck Rollover Protections Systems Roll Bar Pins Service Air CleanerCheck Seat Belt Check for Loose HardwareChange Engine Oil Check Hydraulic Oil LevelCheck Tire Pressures Check Condition Of BeltsLubricate Grease Fittings Lubricate Caster Wheel HubsLubricate Brake Handle Pivot Lubricate Brake Rod BushingsLubricate Motion Control Bronze Bushings Drain Fuel Filter/Water SeparatorWheel Hub Slotted Nut Torque Specification Change Fuel Filter/Water SeparatorChange Inline Fuel Filter Change Hydraulic System FilterCheck Engine Coolant Level Change Engine CoolantThread Locking Adhesives Fuel Tank Mounting Hardware SpecificationsMobil HTS Grease Or Food-Grade Anti-seize Dielectric Grease Copper-Based Anti-seizeDeck Leveling Mule Drive Belt Tension Adjustment Pump Drive Belt TensionBelt Guide Adjustment Brake Link AdjustmentDeck Belt Tension Alternator Belt TensionElectric Clutch Adjustment Brake AdjustmentReverse Indicator Adjustment Motion Control Linkage Adjustment Motion Control Damper Adjustment Caster Pivot Bearings Pre-Load AdjustmentClutch Shim Removing the Shim Feeler gauge Clean Engine Cooling System Cleaning of the RadiatorClean Debris From Machine Remove Accumulated Debris from EngineClean Grass Build-Up Under Deck Battery DisposalWaste Disposal Motor Oil DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Troubleshooting Ignition Switch ElectricalElectrical Logic Schematic Hydraulic Diagram Exmark Commercial Turf Equipment Page Page Service Record Page Page See EXMARK’S Complete Line of Accessories and Options
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