Exmark 4500-501 Rev A manual Check Engine Oil Level, Check Battery Charge

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Maintenance

Maintenance Service

Maintenance Procedure

Interval

 

 

 

 

• Change the hydraulic filter (Every 250 hours/yearly if using Mobil 1 15W50)

Every 500 hours

• Check the wheel hub slotted nut torque specifications.

 

• Check the wheel lug nuts.

Every 600 hours

• Replace the air cleaner elements. (May need more often under severe conditions. See the

Engine Owner’s Manual for additional information.)

 

 

 

Every 4,000 hours

• Change engine coolant. Dex-Cool©extended life coolant (orange color)

 

 

Monthly

• Check the battery charge.

 

 

 

• Change the engine oil if operated less than 100 hours.

 

• Grease the front caster wheel hubs.

 

• Grease front caster pivots.

Yearly

• Grease the deck drive belt idler arm.

 

• Grease the mule drive belt idler arm.

 

• Grease the pump drive belt idler arm.

 

• Lubricate the caster wheel hubs.

 

 

Periodic Maintenance

Check Engine Oil Level

Service Interval: Before each use or daily

1.Stop engine and wait for all moving parts to stop. Make sure unit is on a level surface.

2.Check with engine cold.

3.Raise radiator to gain access to dipstick.

CAUTION

If the radiator prop rod is not securely positioned in the notch the radiator may fall. Falling radiator could cause serious injury.

Be sure the prop rod is engaged securely in the notch at the far right side of the slot.

4.Clean area around dipstick. Remove dipstick and wipe oil off. Reinsert the dipstick and push it all the way down into the tube. Remove the dipstick and read the oil level.

5.If the oil level is low, wipe off the area around the oil fill cap, remove cap and fill to the “FULL” mark on the dipstick. Use oil as specified in Engine Owner’s Manual. Do Not overfill.

Important: Do Not operate the engine with the oil level below the “LOW” (or “ADD”) mark on the dipstick, or over the “FULL” mark.

Check Battery Charge

Service Interval: Monthly

WARNING

CALIFORNIA

Proposition 65 Warning

Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

Allowing batteries to stand for an extended period of time without recharging them will result in reduced performance and service life. To preserve optimum battery performance and life, recharge batteries in storage when the open circuit voltage drops to 12.4 volts.

Note: To prevent damage due to freezing, battery should be fully charged before putting away for winter storage.

Check the voltage of the battery with a digital voltmeter. Locate the voltage reading of the battery in the table below and charge the battery for the recommended time interval to bring the charge up to a full charge of 12.6 volts or greater.

Important: Make sure the negative battery cables are disconnected and the battery charger

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Contents Lazer Z XS California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingOperation Slope Operation Maintenance and Storage Using the Rollover Protection System RopsSafety Safety and Instructional Decals 103-0223 103-0261 103-1798 103-2076 103-7218 107-2102 Safety 109-2264 109-2478 109-2951 109-3148 Safety 107-9866 Systems SpecificationsModel Numbers Cutting Deck Hydrostatic Ground Drive SystemTires & Wheels Torque Requirements DimensionsControls Product OverviewOperation PTO Engagement Switch Tracking Adjustment KnobCoolant Temperature Gauge Hour MeterPre-Start Raise the Rollover Protection System Rops Operating InstructionsOpen the Fuel Shut-Off Valve Starting the EngineDisengaging the PTO Engaging the PTOStopping the Engine Driving the MachineDriving Forward Adjusting the Cutting HeightAdjusting the Anti-Scalp Rollers Loading a Unit TransportingTransporting a Unit Operation Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeCheck Mower Blades Check Safety Interlock SystemService Air Cleaner Check Rollover Protections Systems Roll Bar PinsCheck Seat Belt Check for Loose HardwareCheck Hydraulic Oil Level Change Engine OilCheck Tire Pressures Check Condition Of BeltsLubricate Caster Wheel Hubs Lubricate Grease FittingsLubricate Brake Rod Bushings Lubricate Brake Handle PivotLubricate Motion Control Bronze Bushings Drain Fuel Filter/Water SeparatorChange Fuel Filter/Water Separator Wheel Hub Slotted Nut Torque SpecificationChange Inline Fuel Filter Change Hydraulic System FilterChange Engine Coolant Check Engine Coolant LevelMobil HTS Grease Or Food-Grade Anti-seize Fuel Tank Mounting Hardware SpecificationsThread Locking Adhesives Deck Leveling Copper-Based Anti-seizeDielectric Grease Pump Drive Belt Tension Mule Drive Belt Tension AdjustmentBrake Link Adjustment Belt Guide AdjustmentDeck Belt Tension Alternator Belt TensionReverse Indicator Adjustment Brake AdjustmentElectric Clutch Adjustment Motion Control Linkage Adjustment Clutch Shim Caster Pivot Bearings Pre-Load AdjustmentMotion Control Damper Adjustment Removing the Shim Feeler gauge Cleaning of the Radiator Clean Engine Cooling SystemClean Debris From Machine Remove Accumulated Debris from EngineBattery Disposal Clean Grass Build-Up Under DeckWaste Disposal Motor Oil DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Troubleshooting Electrical Ignition SwitchElectrical Logic Schematic Hydraulic Diagram Exmark Commercial Turf Equipment Page Page Service Record Page Page See EXMARK’S Complete Line of Accessories and Options