Exmark 4500-501 Rev A manual Lubricate Grease Fittings, Lubricate Caster Wheel Hubs

Page 33

Maintenance

3.Remove left and right belt shields on deck and lift up floor pan to inspect deck drive belt.

4.Check under machine to inspect the mule drive belt. Refer to Mule Drive Belt Tension Adjustment section in Adjustments.

Lubricate Grease Fittings

Note: See chart for service intervals.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Lubricate fittings with one to two pumps of NGLI grade #2 multi-purpose gun grease.

Refer to the following chart for fitting locations and lubrication schedule.

Lubrication Chart

 

Fitting

Initial

Number of

Service

Locations

Pumps

Places

Interval

1.

Front

*0

2

*Yearly

Caster wheel

 

 

 

hubs

 

 

 

2.

Front

*0

2

*Yearly

Caster

 

 

 

Pivots

 

 

 

3.

Height

1

5

40 Hours

Adjustment

 

 

 

Shaft

 

 

 

Bearings

 

 

 

4.

Deck

1

1

Yearly

Drive Belt

 

 

 

Idler Arm

 

 

 

5.

Brake

1

2

200 Hours

Brackets

 

 

 

6.

Mule

1

1

Yearly

Drive Belt

 

 

 

Idler Arm

 

 

 

7.

Pump

1

1

Yearly

Drive Belt

 

 

 

Idler Arm

 

 

 

8.

Deck

1

2

40 Hours

Rear Struts

 

 

 

*See step 3 for special lubrication instructions on the front caster pivots and the Lubricate Caster Wheel Hubs section for special lubrication instructions on the front casters wheel hubs.

Number 6 (Mule Drive Belt Idler Arm) Located

Under Engine Frame

Number 7 (Pump Drive Belt Idler Arm) Located

Under Engine Frame

3.Lubricate front caster pivots once a year. Remove hex plug and cap. Thread grease zerk in hole and pump with grease until it oozes out around top bearing. Remove grease zerk and thread plug back in. Place cap back on.

Lubricate Caster Wheel Hubs

Service Interval: Yearly

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

 

Figure 13

1. Seal guard

2. Spacer nut with wrench

 

flats

2. Remove caster wheel from caster forks.

33

Image 33 Contents
Lazer Z XS California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingOperation Slope Operation Maintenance and Storage Using the Rollover Protection System RopsSafety Safety and Instructional Decals 103-0223 103-0261 103-1798 103-2076 103-7218 107-2102 Safety 109-2264 109-2478 109-2951 109-3148 Safety 107-9866 Specifications Model NumbersSystems Hydrostatic Ground Drive System Tires & WheelsCutting Deck Torque Requirements DimensionsProduct Overview OperationControls PTO Engagement Switch Tracking Adjustment KnobCoolant Temperature Gauge Hour MeterPre-Start Raise the Rollover Protection System Rops Operating InstructionsOpen the Fuel Shut-Off Valve Starting the EngineDisengaging the PTO Engaging the PTOStopping the Engine Driving the MachineDriving Forward Adjusting the Cutting HeightAdjusting the Anti-Scalp Rollers Transporting Transporting a UnitLoading a Unit Operation Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeCheck Mower Blades Check Safety Interlock SystemService Air Cleaner Check Rollover Protections Systems Roll Bar PinsCheck Seat Belt Check for Loose HardwareCheck Hydraulic Oil Level Change Engine OilCheck Tire Pressures Check Condition Of BeltsLubricate Caster Wheel Hubs Lubricate Grease FittingsLubricate Brake Rod Bushings Lubricate Brake Handle PivotLubricate Motion Control Bronze Bushings Drain Fuel Filter/Water SeparatorChange Fuel Filter/Water Separator Wheel Hub Slotted Nut Torque SpecificationChange Inline Fuel Filter Change Hydraulic System FilterChange Engine Coolant Check Engine Coolant LevelFuel Tank Mounting Hardware Specifications Thread Locking AdhesivesMobil HTS Grease Or Food-Grade Anti-seize Copper-Based Anti-seize Dielectric GreaseDeck Leveling Pump Drive Belt Tension Mule Drive Belt Tension AdjustmentBrake Link Adjustment Belt Guide AdjustmentDeck Belt Tension Alternator Belt TensionBrake Adjustment Electric Clutch AdjustmentReverse Indicator Adjustment Motion Control Linkage Adjustment Caster Pivot Bearings Pre-Load Adjustment Motion Control Damper AdjustmentClutch Shim Removing the Shim Feeler gauge Cleaning of the Radiator Clean Engine Cooling SystemClean Debris From Machine Remove Accumulated Debris from EngineBattery Disposal Clean Grass Build-Up Under DeckWaste Disposal Motor Oil DisposalProblem Possible Cause Corrective Action TroubleshootingTroubleshooting Troubleshooting Electrical Ignition SwitchElectrical Logic Schematic Hydraulic Diagram Exmark Commercial Turf Equipment Page Page Service Record Page Page See EXMARK’S Complete Line of Accessories and Options
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