Exmark 4500-501 Rev A manual Motion Control Linkage Adjustment

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Maintenance

Motion Control Linkage Adjustment

WARNING

Engine must be running and drive wheels must be turning so motion control adjustment can be performed. Contact with moving parts or hot surfaces may cause personal injury.

Keep fingers, hands, and clothing clear of rotating components and hot surfaces.

CAUTION

Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous. The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the unit to fall, which could cause injury.

Do Not rely solely on mechanical or hydraulic jacks for support. Use adequate jack stands or equivalent support.

1.This adjustment must be made with the drive wheels turning. First raise the rear of machine up and support with jack stands (or equivalent support) just high enough to allow the drive wheels to rotate freely.

2.Unhook seat latch and tilt seat forward.

3.Remove the electrical connection from the seat safety switch, located directly to the left of the seat switch assembly beside the hydraulic oil reservoir.

Temporarily install a jumper wire across the terminals in the connector of the main wiring harness.

4.Run the unit at least 5 minutes with the drive levers at full forward speed to bring hydraulic system oil up to operating temperature.

5.Loosen lock nuts from the ball joints at each end of the pump control linkage (Figure 21).

Figure 21

Right-Hand Side of Unit

1. Turn here to adjust

2. Loosen here (right-hand

 

thread)

6.Start engine. Brake must be engaged and motion control levers out to start engine. Operator does not have to be in the seat because of the jumper wire being used. Run engine at full throttle and release brake.

7.The reverse indicator spring must be correct before the following adjustments can be made. See the Reverse Indicator Adjustment section.

Note: The motion control lever needs to be in neutral while making any necessary adjustments.

The left rod assembly controls the left wheel and the right rod assembly controls the right wheel.

8.Bring the motion control lever into the neutral position. Adjust RH pump control rod length by rotating the double nuts on the rod in the appropriate direction until the wheels slightly creep in reverse (Figure 21). Move the motion control lever to the reverse position and while applying slight pressure to the lever allow the reverse indicator spring to bring the levers back to neutral. The wheel must stop turning or slightly creep in reverse. When adjustment is complete, tighten lock nuts onto ball joints.

9.Bring the LH motion control lever into the neutral position. Adjust the LH pump control rod length by rotating the tracking adjustment knob in the appropriate direction until the wheels slightly creep in reverse. Move the motion control lever to the reverse position and while applying slight pressure to the lever allow the reverse indicator spring to bring the levers back to neutral. The

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Contents Lazer Z XS California Introduction Contents Safe Operating Practices SafetySafety Alert Symbol TrainingOperation Slope Operation Using the Rollover Protection System Rops Maintenance and StorageSafety Safety and Instructional Decals 103-0223 103-0261 103-1798 103-2076 103-7218 107-2102 Safety 109-2264 109-2478 109-2951 109-3148 Safety 107-9866 Specifications Model NumbersSystems Hydrostatic Ground Drive System Tires & WheelsCutting Deck Dimensions Torque RequirementsProduct Overview OperationControls Coolant Temperature Gauge Tracking Adjustment KnobPTO Engagement Switch Hour MeterPre-Start Open the Fuel Shut-Off Valve Operating InstructionsRaise the Rollover Protection System Rops Starting the EngineStopping the Engine Engaging the PTODisengaging the PTO Driving the MachineAdjusting the Cutting Height Driving ForwardAdjusting the Anti-Scalp Rollers Transporting Transporting a UnitLoading a Unit Operation Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelCheck Safety Interlock System Check Mower BladesCheck Seat Belt Check Rollover Protections Systems Roll Bar PinsService Air Cleaner Check for Loose HardwareCheck Tire Pressures Change Engine OilCheck Hydraulic Oil Level Check Condition Of BeltsLubricate Grease Fittings Lubricate Caster Wheel HubsLubricate Motion Control Bronze Bushings Lubricate Brake Handle PivotLubricate Brake Rod Bushings Drain Fuel Filter/Water SeparatorChange Inline Fuel Filter Wheel Hub Slotted Nut Torque SpecificationChange Fuel Filter/Water Separator Change Hydraulic System FilterCheck Engine Coolant Level Change Engine CoolantFuel Tank Mounting Hardware Specifications Thread Locking AdhesivesMobil HTS Grease Or Food-Grade Anti-seize Copper-Based Anti-seize Dielectric GreaseDeck Leveling Mule Drive Belt Tension Adjustment Pump Drive Belt TensionDeck Belt Tension Belt Guide AdjustmentBrake Link Adjustment Alternator Belt TensionBrake Adjustment Electric Clutch AdjustmentReverse Indicator Adjustment Motion Control Linkage Adjustment Caster Pivot Bearings Pre-Load Adjustment Motion Control Damper AdjustmentClutch Shim Removing the Shim Feeler gauge Clean Debris From Machine Clean Engine Cooling SystemCleaning of the Radiator Remove Accumulated Debris from EngineWaste Disposal Clean Grass Build-Up Under DeckBattery Disposal Motor Oil DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Troubleshooting Ignition Switch ElectricalElectrical Logic Schematic Hydraulic Diagram Exmark Commercial Turf Equipment Page Page Service Record Page Page See EXMARK’S Complete Line of Accessories and Options