Exmark 4500-501 Rev A manual Change Engine Oil, Check Hydraulic Oil Level, Check Tire Pressures

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Maintenance

5.Check the condition of the inner element. Replace whenever it appears dirty, typically every other time the paper element is replaced. Clean the base around the inner element before removing, so dirt does not get into the engine.

6.Do Not wash or use pressurized air to clean paper element or inner element.

7.Reinstall elements. Position the cover so that the rubber dust ejector is pointing downward and secure with retaining clips.

Change Engine Oil

Service Interval: After the first 5 hours

Every 100 hours/Yearly (whichever comes first) (May need more often under severe conditions.)

Yearly if operated less than 100 hours.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Drain oil while engine is warm from operation.

3.Fasten deck belt spans together with mechanics wire or tie wrap to prevent oil from draining onto belt.

4.Place pan under machine to catch oil. Remove the oil drain plug. Allow oil to drain and replace oil drain plug.

5.Replace the oil filter every other oil change. Clean around oil filter and unscrew filter to remove. Before reinstalling new filter, apply a thin coating of oil on the surface of the rubber seal. Turn filter clockwise until rubber seal contacts the filter adapter then tighten filter an additional 1 full turn.

6.Unlatch radiator and lift it up to access oil fill. Clean around oil fill cap and remove cap. Fill to specified capacity and replace cap. Use oil recommended in engine owner’s manual. Do Not overfill.

7.Remove wire or tie wrap from belt spans

8.Start the engine at idle for 5 minutes. Stop engine and wait three minutes, then check the oil level. If required, add oil to bring level to the “FULL” mark on the dipstick. Do Not overfill.

9.Check for leaks, including around the oil filter.

10.Wipe up any spilled oil.

Check Hydraulic Oil Level

Service Interval: Every 40 hours

1.Stop engine and wait for all moving parts to stop. Engage parking brake.

2.Clean area around hydraulic reservoir cap and remove cap. Oil level should be to the top of the baffle inside the tank. If not, add oil. Use Exmark Premium Hydro oil. Replace hydraulic reservoir cap and tighten until snug. Do Not overtighten.

Note: The baffle is labeled “HOT” and “COLD”. The oil level varies with the temperature of the oil. The “HOT” level shows the level of oil when it is at 225°F (107°C). The “COLD” level shows the level of the oil when it is at 75°F (24°C). Fill to the appropriate level depending upon the temperature of the oil. For example: If the oil is about 150°F (65°C), fill to halfway between the “HOT” and “COLD” levels. If the oil is at room temperature (about 75°F (24°C)), fill only to the “COLD” level.

Check Tire Pressures

Service Interval: Every 40 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Check tire pressure in drive tires.

3.Inflate drive tires to 10 psi (69 kPa).

4.Semi-pneumatic caster tires do not need to be inflated.

Note: Do Not add any type of tire liner or foam fill material to the tires. Excessive loads created by foam filled tires may cause failures to the hydro drive system, frame, and other components. Foam filling tires will void the warranty.

Check Condition Of Belts

Service Interval: Every 40 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Unhook seat latch and tilt seat up. Remove the air detector panel on front side of the engine compartment to check pump drive belt and alternator belt.

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Contents Lazer Z XS California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingOperation Slope Operation Using the Rollover Protection System Rops Maintenance and StorageSafety Safety and Instructional Decals 103-0223 103-0261 103-1798 103-2076 103-7218 107-2102 Safety 109-2264 109-2478 109-2951 109-3148 Safety 107-9866 Systems SpecificationsModel Numbers Cutting Deck Hydrostatic Ground Drive SystemTires & Wheels Dimensions Torque RequirementsControls Product OverviewOperation Tracking Adjustment Knob PTO Engagement SwitchCoolant Temperature Gauge Hour MeterPre-Start Operating Instructions Raise the Rollover Protection System RopsOpen the Fuel Shut-Off Valve Starting the EngineEngaging the PTO Disengaging the PTOStopping the Engine Driving the MachineAdjusting the Cutting Height Driving ForwardAdjusting the Anti-Scalp Rollers Loading a Unit TransportingTransporting a Unit Operation Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelCheck Safety Interlock System Check Mower BladesCheck Rollover Protections Systems Roll Bar Pins Service Air CleanerCheck Seat Belt Check for Loose HardwareChange Engine Oil Check Hydraulic Oil LevelCheck Tire Pressures Check Condition Of BeltsLubricate Grease Fittings Lubricate Caster Wheel HubsLubricate Brake Handle Pivot Lubricate Brake Rod BushingsLubricate Motion Control Bronze Bushings Drain Fuel Filter/Water SeparatorWheel Hub Slotted Nut Torque Specification Change Fuel Filter/Water SeparatorChange Inline Fuel Filter Change Hydraulic System FilterCheck Engine Coolant Level Change Engine CoolantMobil HTS Grease Or Food-Grade Anti-seize Fuel Tank Mounting Hardware SpecificationsThread Locking Adhesives Deck Leveling Copper-Based Anti-seizeDielectric Grease Mule Drive Belt Tension Adjustment Pump Drive Belt TensionBelt Guide Adjustment Brake Link AdjustmentDeck Belt Tension Alternator Belt TensionReverse Indicator Adjustment Brake AdjustmentElectric Clutch Adjustment Motion Control Linkage Adjustment Clutch Shim Caster Pivot Bearings Pre-Load AdjustmentMotion Control Damper Adjustment Removing the Shim Feeler gauge Clean Engine Cooling System Cleaning of the RadiatorClean Debris From Machine Remove Accumulated Debris from EngineClean Grass Build-Up Under Deck Battery DisposalWaste Disposal Motor Oil DisposalTroubleshooting Problem Possible Cause Corrective ActionTroubleshooting Troubleshooting Ignition Switch ElectricalElectrical Logic Schematic Hydraulic Diagram Exmark Commercial Turf Equipment Page Page Service Record Page Page See EXMARK’S Complete Line of Accessories and Options