Exmark 4500-996 Rev A manual Tires & Wheels, Seat, Hydrostatic Ground Drive System, Cutting Deck

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Tires & Wheels

Specifications

–Moving motion control levers outward (in slots) locks the drive system in neutral.

•PTO Engagement Switch: Engages electric clutch (to drive belt) which engages mower blades.

•Parking Brake Lever: Engages parking brake.

•Deck Height Adjustment Lever: Sets cutting height to desired position.

•Deck Lift Pedal: Foot pedal that lifts deck.

•Transport Lock: Latching position: Automatically latches at the transport position.

Tires & Wheels

 

Drive

Front Caster

 

Pneumatic (Air

Pneumatic (Air

 

filled)

filled)

Quantity

2

2

 

 

 

Tread

Turf Master

Smooth

 

 

 

Size

20 x 8.00-10

13 x 5.00-6

Ply Rating

4

2

Pressure

13 psi (90 kPa)

13 psi (90 kPa)

 

 

 

Seat

•Type: Standard seat with foam padded seat cushion with armrests and integral safety switch.

Optional seat: Seat with high back, extra wide foam padded seat cushion with internal suspension, thick bolstering, two-tone cover, armrests, integral safety switch, and seat vibration isolation system.

Optional seat accessories for units with standard seats:

–Custom ride suspension system to enhance Standard Seat. Adds approximately 3 inches (7.6 cm) to seat height.

–Deluxe suspension seat with high back, (dampened, adjustable spring suspension), armrests, and integral safety switch. Adds approximately 1/2 inch (1.3 cm) to seat height.

•Mounting: Adjustable fore and aft on seat tracks.

•Armrests: Molded flip-up armrests.

•Seat Safety Switch:

Integrated seat switch. Time delay seat switch eliminates rough ground cut-outs.

Hydrostatic Ground Drive System

•Two unitized hydrostatic transmissions: Hydro Gear ZT2800

•Hydraulic Oil Type: Exmark Premium Hydro Oil.

•Hydraulic Oil Capacity: 77 oz (2.3 L) per side

•Hydraulic Filter: P/N 109-3321

•Speeds:

–0-7 mph (11.3 km/hr) forward.

–0-4 mph (6.4 km/hr) reverse.

•Drive wheel release valves allow machine to be moved when engine is not running.

Cutting Deck

•Cutting Width:

–48 inch Deck: (121.9 cm)

–52 inch Deck: (132.1 cm)

•Discharge: Side

•Blade Size: (3 ea.)

–48 inch Deck: 16.25 inches (41.3 cm)

–52 inch Deck: 18.00 inches (45.7 cm)

•Blade Spindles: Solid steel spindles with .67 inch (17 mm) I.D. bearings.

•Deck Drive: “B” Section belt with self-tensioning idler.

•Electric clutch: 125 ft-lb Mag Stop

•Deck: Full floating deck is attached to out-front support frame. Anti-scalp rollers provide maximum turf protection. Deck design allows for bagging, mulching or side discharge.

–48 inch Deck: 3 anti-scalp rollers

–52 inch Deck: 3 anti-scalp rollers

•Deck Depth:

–48 inch Deck: 4.0 inches (10 cm)

–52 inch Deck: 4.0 inches (10 cm)

•Cutting Height Adjustment:

Foot activated lever is used to adjust the cutting height from 1 1/2 inch (3.8 cm) to 5 inches (12.7 cm) in 1/4 inch (6.4 mm) increments.

•Mulching Kit: Optional.

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Contents PIONEER E-SERIES For Serial Nos 312,000,000 & HigherCALIFORNIA Proposition 65 Warning All Rights ReservedIntroduction Model No Serial NoContents Safety Safety Alert SymbolSafety ALERT! YOUR SAFETY IS INVOLVEDDANGER Avoid prolonged breathing of vaporsKeep face away from nozzle and gas tank/container opening Keep away from eyes and skin Never siphon by mouthOperation Slope OperationAllow engine parts, especially the muffler, to cool before touching Remove accumulated debris from muffler and engine areaUsing the Rollover Protection System ROPS Maintenance and StorageDo Not mow slopes when grass is wet Lower the roll bar only when absolutely necessaryVentilate when charging or using battery in an enclosed space Keep sparks, flames, or cigarettes away from batteryDo Not swallow electrolyte Use cardboard or paper, not your hands, to find hydraulic leaks Safety and Instructional Decals 107-2102 109-6014PTO Switch Symbols 116-6363116-4308 116-4465116-4430 109-6016Reverse Specifications SpecificationsSafety Interlock System Model NumbersTires & Wheels SeatHydrostatic Ground Drive System Cutting DeckDimensions Curb WeightTorque Requirements Overall WidthProduct Overview ControlsOperation Motion Control LeversIgnition Switch Throttle ControlBrake Lever Hour MeterDrive Wheel Release Valves PTO Engagement SwitchDo Not tow machine Pre-Start Operating InstructionsDeck Lift Pedal Transport LockStarting the Engine Open the Fuel Shut-Off ValveEngaging the PTO Use caution when making turns Disengaging the PTOStopping the Engine Driving the MachineAdjusting the Cutting Height Driving in ReverseAdjusting the Anti-Scalp Rollers TransportingTransporting a Unit Do Not drive a unit on a public street or roadwayUse extreme caution when operating a unit on a ramp Loading a UnitRecommended Maintenance Schedules MaintenanceMaintenance Periodic Maintenance Check Battery ChargeRecommended Jump Starting Procedure Service Interval Before each use or dailyDo Not jump start a weak battery if these conditions exist Check Mower BladesBatteries contain acid and produce explosive gases Shield the eyes and face from the batteries at all timesCheck Safety Interlock System SERVICE DEALER4. Blade bolt washer assembly - Torque to 50-60 ft-lb 1. Spindle 2. Blade 3. Blade drive washerService Air Cleaner Service Interval After the first 5 hoursCheck Rollover Protections Systems Roll Bar Knobs Check Seat BeltService Interval Every 50 hours Note See chart for service intervalsService Interval Every 200 hours Check Tire PressuresService Interval Every 500 hours Service Interval After the first 100 hoursReplace Emissions Air Intake Filter Change Hydraulic System Filter and FluidDo Not refuel or run engine unless spark arrester is installed Check Spark Arrester if equippedThread Locking Adhesives Copper-Based Anti-seizeAdjustments Adjusting the Blade SlopeDeck Leveling Blade SlopePump Drive Belt Tension Adjusting the Parking BrakeDeck Belt Tension Adjusting the height Motion Control Handle AdjustmentAdjusting the Tilt Full Forward Tracking Adjustment Motion Control Linkage AdjustmentAdjusting the Seat Ride Suspension Electric Clutch AdjustmentNo adjustment necessary 8. Tighten nutsCleaning Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Clean Hydro Fan Cooling FinsBattery Disposal recycling center or according to your state and local regulationsTroubleshooting Troubleshootingsee Drive Wheel Release Valves section Cutting blades is/are bent or unbalancedSchematics SchematicsElectrical Diagram Electrical Logic Schematic Pioneer E-Series Turf Equipment 1 Year Limited Commercial Warranty4 Year or 500 Hours Limited Consumer Warranty General Warranty Conditions and Products CoveredPage Page Service Record Service Done ByDate Description of Work DonePage This page may be copied for personal use SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS MID-MOUNT RIDING ACCESSORIES AND OPTIONSOUT-FRONT RIDING ACCESSORIES AND OPTIONS WALK-BEHIND ACCESSORIES AND OPTIONS
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