Exmark 4500-996 Rev A Using the Rollover Protection System ROPS, Maintenance and Storage, Safety

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•Do Not mow slopes when grass is wet.

Safety

•Do Not mow near drop-offs or near water.•Reduce speed and use extreme caution on slopes. DANGER

Operating on wet grass or steep slopes can cause sliding and loss of control. Wheels dropping over edges, ditches, steep banks, or water can cause rollovers, which may result in serious injury, death or drowning.

Do Not mow slopes when grass is wet.

Do Not mow near drop-offs or near water.

Do Not mow slopes greater than 15 degrees.

Reduce speed and use extreme caution on slopes.

Avoid sudden turns or rapid speed changes.

Keep the roll bar in the raised and locked position and use seat belt.

See inside the back cover to determine the approximate slope angle of the area to be mowed.

Use a walk behind mower and/or a hand trimmer near drop-offs, ditches, steep banks or water. (Figure 3).

Figure 3

1.Safe Zone-Use the mower here on slopes less than 15 degrees

2.Danger Zone-Use a walk behind mower and/or hand trimmer on slopes greater than 15 degrees, near drop-offs and water.

3.Water

Remove or mark obstacles such as rocks, tree limbs, etc. from the mowing area. Tall grass can hide obstacles.

Watch for ditches, holes, rocks, dips and rises that change the operating angle, as rough terrain could overturn the machine.

Avoid sudden starts when mowing uphill because the mower may tip backwards.

Be aware that operating on wet grass, across steep slopes or downhill may cause the mower to lose traction. Loss of traction to the drive wheels may result in sliding and a loss of braking and steering.

Always avoid sudden starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly off the slope.

Follow the manufacturer’s recommendations for wheel weights or counter weights to improve stability.

Use extreme care with grass catchers or attachments. These can change the stability of the machine and cause loss of control.

Using the Rollover Protection System (ROPS)

A Rollover Protection System (roll bar) is installed on the unit.

•Keep the roll bar in the raised and locked position and use seat belt.Using the Rollover Protection System (ROPS) WARNING

There is no rollover protection when the roll bar is down. Wheels dropping over edges, ditches, steep banks, or water can cause rollovers, which may result in serious injury, death or drowning.

Keep the roll bar in the raised and locked position and use seat belt.

Lower the roll bar only when absolutely necessary.

Do Not wear seat belt when the roll bar is down.

Drive slowly and carefully.

Raise the roll bar as soon as clearance permits.

Check carefully for overhead clearances (i.e. branches, doorways, and electrical wires) before driving under any objects and Do Not contact them.

In the event of a rollover, take the unit to an Authorized Service Dealer to have the ROPS inspected.

Maintenance and Storage

Disengage drives, lower implement, set parking brake, stop engine and remove key or disconnect spark plug wire. Wait for all movement to stop before adjusting, cleaning or repairing.

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Contents PIONEER E-SERIES For Serial Nos 312,000,000 & HigherCALIFORNIA Proposition 65 Warning All Rights ReservedIntroduction Model No Serial NoContents Safety Safety Alert SymbolSafety ALERT! YOUR SAFETY IS INVOLVEDDANGER Avoid prolonged breathing of vaporsKeep face away from nozzle and gas tank/container opening Keep away from eyes and skin Never siphon by mouthOperation Slope OperationAllow engine parts, especially the muffler, to cool before touching Remove accumulated debris from muffler and engine areaUsing the Rollover Protection System ROPS Maintenance and StorageDo Not mow slopes when grass is wet Lower the roll bar only when absolutely necessaryDo Not swallow electrolyte Keep sparks, flames, or cigarettes away from batteryVentilate when charging or using battery in an enclosed space Use cardboard or paper, not your hands, to find hydraulic leaks Safety and Instructional Decals 107-2102 109-6014PTO Switch Symbols 116-6363116-4308 116-4465Reverse 109-6016116-4430 Specifications SpecificationsSafety Interlock System Model NumbersTires & Wheels SeatHydrostatic Ground Drive System Cutting DeckDimensions Curb WeightTorque Requirements Overall WidthProduct Overview ControlsOperation Motion Control LeversIgnition Switch Throttle ControlBrake Lever Hour MeterDo Not tow machine PTO Engagement SwitchDrive Wheel Release Valves Pre-Start Operating InstructionsDeck Lift Pedal Transport LockEngaging the PTO Open the Fuel Shut-Off ValveStarting the Engine Use caution when making turns Disengaging the PTOStopping the Engine Driving the MachineAdjusting the Cutting Height Driving in ReverseAdjusting the Anti-Scalp Rollers TransportingTransporting a Unit Do Not drive a unit on a public street or roadwayUse extreme caution when operating a unit on a ramp Loading a UnitMaintenance MaintenanceRecommended Maintenance Schedules Periodic Maintenance Check Battery ChargeRecommended Jump Starting Procedure Service Interval Before each use or dailyDo Not jump start a weak battery if these conditions exist Check Mower BladesBatteries contain acid and produce explosive gases Shield the eyes and face from the batteries at all timesCheck Safety Interlock System SERVICE DEALER4. Blade bolt washer assembly - Torque to 50-60 ft-lb 1. Spindle 2. Blade 3. Blade drive washerService Air Cleaner Service Interval After the first 5 hoursCheck Rollover Protections Systems Roll Bar Knobs Check Seat BeltService Interval Every 50 hours Note See chart for service intervalsService Interval Every 200 hours Check Tire PressuresService Interval Every 500 hours Service Interval After the first 100 hoursReplace Emissions Air Intake Filter Change Hydraulic System Filter and FluidDo Not refuel or run engine unless spark arrester is installed Check Spark Arrester if equippedThread Locking Adhesives Copper-Based Anti-seizeAdjustments Adjusting the Blade SlopeDeck Leveling Blade SlopeDeck Belt Tension Adjusting the Parking BrakePump Drive Belt Tension Adjusting the Tilt Motion Control Handle AdjustmentAdjusting the height Full Forward Tracking Adjustment Motion Control Linkage AdjustmentAdjusting the Seat Ride Suspension Electric Clutch AdjustmentNo adjustment necessary 8. Tighten nutsCleaning Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Clean Hydro Fan Cooling FinsBattery Disposal recycling center or according to your state and local regulationsTroubleshooting Troubleshootingsee Drive Wheel Release Valves section Cutting blades is/are bent or unbalancedElectrical Diagram SchematicsSchematics Electrical Logic Schematic Pioneer E-Series Turf Equipment 1 Year Limited Commercial Warranty4 Year or 500 Hours Limited Consumer Warranty General Warranty Conditions and Products CoveredPage Page Service Record Service Done ByDate Description of Work DonePage This page may be copied for personal use SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS MID-MOUNT RIDING ACCESSORIES AND OPTIONSOUT-FRONT RIDING ACCESSORIES AND OPTIONS WALK-BEHIND ACCESSORIES AND OPTIONS