Exmark 4500-996 Rev A Use cardboard or paper, not your hands, to find hydraulic leaks, Safety

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Safety

WARNING

Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.

•If equipped, make sure all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to hydraulic system.

•Keep body and hands away from pinhole leaks or nozzles that eject high pressure hydraulic fluid.

•Use cardboard or paper, not your hands, to find hydraulic leaks.

•Safely relieve all pressure in the hydraulic system by placing the motion control levers in neutral and shutting off the engine before performing any work on the hydraulic system.

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Contents PIONEER E-SERIES For Serial Nos 312,000,000 & HigherCALIFORNIA Proposition 65 Warning All Rights ReservedIntroduction Model No Serial NoContents Safety SafetySafety Alert Symbol ALERT! YOUR SAFETY IS INVOLVEDKeep face away from nozzle and gas tank/container opening DANGERAvoid prolonged breathing of vapors Keep away from eyes and skin Never siphon by mouthAllow engine parts, especially the muffler, to cool before touching OperationSlope Operation Remove accumulated debris from muffler and engine areaDo Not mow slopes when grass is wet Using the Rollover Protection System ROPSMaintenance and Storage Lower the roll bar only when absolutely necessaryVentilate when charging or using battery in an enclosed space Keep sparks, flames, or cigarettes away from batteryDo Not swallow electrolyte Use cardboard or paper, not your hands, to find hydraulic leaks Safety and Instructional Decals 107-2102 109-6014116-4308 PTO Switch Symbols116-6363 116-4465116-4430 109-6016Reverse Safety Interlock System SpecificationsSpecifications Model NumbersHydrostatic Ground Drive System Tires & WheelsSeat Cutting DeckTorque Requirements DimensionsCurb Weight Overall WidthOperation Product OverviewControls Motion Control LeversBrake Lever Ignition SwitchThrottle Control Hour MeterDrive Wheel Release Valves PTO Engagement SwitchDo Not tow machine Deck Lift Pedal Pre-StartOperating Instructions Transport LockStarting the Engine Open the Fuel Shut-Off ValveEngaging the PTO Stopping the Engine Use caution when making turnsDisengaging the PTO Driving the MachineAdjusting the Cutting Height Driving in ReverseTransporting a Unit Adjusting the Anti-Scalp RollersTransporting Do Not drive a unit on a public street or roadwayUse extreme caution when operating a unit on a ramp Loading a UnitRecommended Maintenance Schedules MaintenanceMaintenance Recommended Jump Starting Procedure Periodic MaintenanceCheck Battery Charge Service Interval Before each use or dailyBatteries contain acid and produce explosive gases Do Not jump start a weak battery if these conditions existCheck Mower Blades Shield the eyes and face from the batteries at all times4. Blade bolt washer assembly - Torque to 50-60 ft-lb Check Safety Interlock SystemSERVICE DEALER 1. Spindle 2. Blade 3. Blade drive washerCheck Rollover Protections Systems Roll Bar Knobs Service Air CleanerService Interval After the first 5 hours Check Seat BeltService Interval Every 200 hours Service Interval Every 50 hoursNote See chart for service intervals Check Tire PressuresReplace Emissions Air Intake Filter Service Interval Every 500 hoursService Interval After the first 100 hours Change Hydraulic System Filter and FluidThread Locking Adhesives Do Not refuel or run engine unless spark arrester is installedCheck Spark Arrester if equipped Copper-Based Anti-seizeDeck Leveling AdjustmentsAdjusting the Blade Slope Blade SlopePump Drive Belt Tension Adjusting the Parking BrakeDeck Belt Tension Adjusting the height Motion Control Handle AdjustmentAdjusting the Tilt Full Forward Tracking Adjustment Motion Control Linkage AdjustmentNo adjustment necessary Adjusting the Seat Ride SuspensionElectric Clutch Adjustment 8. Tighten nutsRemove Engine Shrouds and Clean Cooling Fins CleaningClean Engine and Exhaust System Area Clean Hydro Fan Cooling FinsBattery Disposal recycling center or according to your state and local regulationsTroubleshooting Troubleshootingsee Drive Wheel Release Valves section Cutting blades is/are bent or unbalancedSchematics SchematicsElectrical Diagram Electrical Logic Schematic 4 Year or 500 Hours Limited Consumer Warranty Pioneer E-Series Turf Equipment1 Year Limited Commercial Warranty General Warranty Conditions and Products CoveredPage Page Date Service RecordService Done By Description of Work DonePage This page may be copied for personal use OUT-FRONT RIDING ACCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSMID-MOUNT RIDING ACCESSORIES AND OPTIONS WALK-BEHIND ACCESSORIES AND OPTIONS