Exmark 4500-996 Rev A Disengaging the PTO, Stopping the Engine, Driving the Machine, Operation

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Important: Operator must be in seat before the PTO can be engaged.

Operation

The PTO push-pull switch engages the cutting blades. Be sure that all persons are clear of the mower deck and discharge area before engaging PTO.

Important: Operator must be in seat before the PTO can be engaged.

1.Set the throttle midway between the “SLOW” and “FAST” positions.

2.Pull the PTO switch outward to engage the blades.

3.Place the throttle in the “FAST” position to begin mowing.

Disengaging the PTO

1.Set the throttle midway between the “SLOW” and “FAST” positions.

2.Push the PTO switch in to disengage the blades.

Important: To begin movement (forward or backward) the operator must be in the seat, the brake lever must be disengaged (pushed down) before the motion control levers can be moved in or the engine will stop.

When the motion control levers are positioned fully outward (apart) in the T-slot, the drive system is in the neutral lock position (Figure 13).

When the motion control levers are moved directly inward (together) the drive system is in the neutral operate position.

Stopping the Engine

1.Bring the unit to a full stop.

2.Move the motion control levers out to the neutral lock position.

3.Engage the parking brake.

4.Place the throttle midway between the “SLOW” and “FAST” positions.

5.Disengage the PTO.

6.Allow the engine to run for a minimum of 15 seconds, then turn the ignition switch to the “OFF” position to stop the engine.

7.Remove the key to prevent children or other unauthorized persons from starting engine.

8.Close the fuel shut-off valve when the machine will not be in use for a few days, when transporting, or when the unit is parked inside a building.

Driving the Machine

Disengaging the PTOStopping the Engine CAUTION

Machine can spin very rapidly by positioning one lever too much ahead of the other. Operator may lose control of the machine, which may cause damage to the machine or injury.

Use caution when making turns.

Slow the machine down before making sharp turns.

Figure 13

1.

Neutral lock position

4.

Forward

 

(handles out)

 

 

2.

Neutral operate position

5.

Neutral (operate)

 

(handles in)

 

 

3.

Front of Unit

6.

Reverse

 

 

 

 

Driving Forward

1.Release the parking brake.

2.Move the motion control levers inward to the center to the neutral position.

3.To move forward in a straight line, move both levers forward with equal pressure.

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Contents For Serial Nos 312,000,000 & Higher PIONEER E-SERIESAll Rights Reserved CALIFORNIA Proposition 65 WarningModel No Serial No IntroductionContents ALERT! YOUR SAFETY IS INVOLVED SafetySafety Alert Symbol SafetyKeep away from eyes and skin Never siphon by mouth DANGERAvoid prolonged breathing of vapors Keep face away from nozzle and gas tank/container openingRemove accumulated debris from muffler and engine area OperationSlope Operation Allow engine parts, especially the muffler, to cool before touchingLower the roll bar only when absolutely necessary Using the Rollover Protection System ROPSMaintenance and Storage Do Not mow slopes when grass is wetDo Not swallow electrolyte Keep sparks, flames, or cigarettes away from batteryVentilate when charging or using battery in an enclosed space Use cardboard or paper, not your hands, to find hydraulic leaks Safety and Instructional Decals 109-6014 107-2102116-4465 PTO Switch Symbols116-6363 116-4308Reverse 109-6016116-4430 Model Numbers SpecificationsSpecifications Safety Interlock SystemCutting Deck Tires & WheelsSeat Hydrostatic Ground Drive SystemOverall Width DimensionsCurb Weight Torque RequirementsMotion Control Levers Product OverviewControls OperationHour Meter Ignition SwitchThrottle Control Brake LeverDo Not tow machine PTO Engagement SwitchDrive Wheel Release Valves Transport Lock Pre-StartOperating Instructions Deck Lift PedalEngaging the PTO Open the Fuel Shut-Off ValveStarting the Engine Driving the Machine Use caution when making turnsDisengaging the PTO Stopping the EngineDriving in Reverse Adjusting the Cutting HeightDo Not drive a unit on a public street or roadway Adjusting the Anti-Scalp RollersTransporting Transporting a UnitLoading a Unit Use extreme caution when operating a unit on a rampMaintenance MaintenanceRecommended Maintenance Schedules Service Interval Before each use or daily Periodic MaintenanceCheck Battery Charge Recommended Jump Starting ProcedureShield the eyes and face from the batteries at all times Do Not jump start a weak battery if these conditions existCheck Mower Blades Batteries contain acid and produce explosive gases1. Spindle 2. Blade 3. Blade drive washer Check Safety Interlock SystemSERVICE DEALER 4. Blade bolt washer assembly - Torque to 50-60 ft-lbCheck Seat Belt Service Air CleanerService Interval After the first 5 hours Check Rollover Protections Systems Roll Bar KnobsCheck Tire Pressures Service Interval Every 50 hoursNote See chart for service intervals Service Interval Every 200 hoursChange Hydraulic System Filter and Fluid Service Interval Every 500 hoursService Interval After the first 100 hours Replace Emissions Air Intake FilterCopper-Based Anti-seize Do Not refuel or run engine unless spark arrester is installedCheck Spark Arrester if equipped Thread Locking AdhesivesBlade Slope AdjustmentsAdjusting the Blade Slope Deck LevelingDeck Belt Tension Adjusting the Parking BrakePump Drive Belt Tension Adjusting the Tilt Motion Control Handle AdjustmentAdjusting the height Motion Control Linkage Adjustment Full Forward Tracking Adjustment8. Tighten nuts Adjusting the Seat Ride SuspensionElectric Clutch Adjustment No adjustment necessaryClean Hydro Fan Cooling Fins CleaningClean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling Finsrecycling center or according to your state and local regulations Battery DisposalTroubleshooting TroubleshootingCutting blades is/are bent or unbalanced see Drive Wheel Release Valves sectionElectrical Diagram SchematicsSchematics Electrical Logic Schematic General Warranty Conditions and Products Covered Pioneer E-Series Turf Equipment1 Year Limited Commercial Warranty 4 Year or 500 Hours Limited Consumer WarrantyPage Page Description of Work Done Service RecordService Done By DatePage This page may be copied for personal use WALK-BEHIND ACCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSMID-MOUNT RIDING ACCESSORIES AND OPTIONS OUT-FRONT RIDING ACCESSORIES AND OPTIONS