Exmark
4500-996 Rev A
manual
Electrical Logic Schematic, Schematics
Troubleshooting
Specification
Schematics
Safety Alert Symbol
Warranty
Dimension
Maintenance
Check Battery Charge
Adjusting the Cutting Height
Cleaning
Page 45
Schematics
Electrical Logic Schematic
45
Page 44
Page 46
Image 45
Page 44
Page 46
Contents
For Serial Nos 312,000,000 & Higher
PIONEER E-SERIES
All Rights Reserved
CALIFORNIA Proposition 65 Warning
Model No Serial No
Introduction
Contents
Safety Alert Symbol
Safety
Safety
ALERT! YOUR SAFETY IS INVOLVED
Avoid prolonged breathing of vapors
DANGER
Keep face away from nozzle and gas tank/container opening
Keep away from eyes and skin Never siphon by mouth
Slope Operation
Operation
Allow engine parts, especially the muffler, to cool before touching
Remove accumulated debris from muffler and engine area
Maintenance and Storage
Using the Rollover Protection System ROPS
Do Not mow slopes when grass is wet
Lower the roll bar only when absolutely necessary
Keep sparks, flames, or cigarettes away from battery
Ventilate when charging or using battery in an enclosed space
Do Not swallow electrolyte
Use cardboard or paper, not your hands, to find hydraulic leaks
Safety and Instructional Decals
109-6014
107-2102
116-6363
PTO Switch Symbols
116-4308
116-4465
109-6016
116-4430
Reverse
Specifications
Specifications
Safety Interlock System
Model Numbers
Seat
Tires & Wheels
Hydrostatic Ground Drive System
Cutting Deck
Curb Weight
Dimensions
Torque Requirements
Overall Width
Controls
Product Overview
Operation
Motion Control Levers
Throttle Control
Ignition Switch
Brake Lever
Hour Meter
PTO Engagement Switch
Drive Wheel Release Valves
Do Not tow machine
Operating Instructions
Pre-Start
Deck Lift Pedal
Transport Lock
Open the Fuel Shut-Off Valve
Starting the Engine
Engaging the PTO
Disengaging the PTO
Use caution when making turns
Stopping the Engine
Driving the Machine
Driving in Reverse
Adjusting the Cutting Height
Transporting
Adjusting the Anti-Scalp Rollers
Transporting a Unit
Do Not drive a unit on a public street or roadway
Loading a Unit
Use extreme caution when operating a unit on a ramp
Maintenance
Recommended Maintenance Schedules
Maintenance
Check Battery Charge
Periodic Maintenance
Recommended Jump Starting Procedure
Service Interval Before each use or daily
Check Mower Blades
Do Not jump start a weak battery if these conditions exist
Batteries contain acid and produce explosive gases
Shield the eyes and face from the batteries at all times
SERVICE DEALER
Check Safety Interlock System
4. Blade bolt washer assembly - Torque to 50-60 ft-lb
1. Spindle 2. Blade 3. Blade drive washer
Service Interval After the first 5 hours
Service Air Cleaner
Check Rollover Protections Systems Roll Bar Knobs
Check Seat Belt
Note See chart for service intervals
Service Interval Every 50 hours
Service Interval Every 200 hours
Check Tire Pressures
Service Interval After the first 100 hours
Service Interval Every 500 hours
Replace Emissions Air Intake Filter
Change Hydraulic System Filter and Fluid
Check Spark Arrester if equipped
Do Not refuel or run engine unless spark arrester is installed
Thread Locking Adhesives
Copper-Based Anti-seize
Adjusting the Blade Slope
Adjustments
Deck Leveling
Blade Slope
Adjusting the Parking Brake
Pump Drive Belt Tension
Deck Belt Tension
Motion Control Handle Adjustment
Adjusting the height
Adjusting the Tilt
Motion Control Linkage Adjustment
Full Forward Tracking Adjustment
Electric Clutch Adjustment
Adjusting the Seat Ride Suspension
No adjustment necessary
8. Tighten nuts
Clean Engine and Exhaust System Area
Cleaning
Remove Engine Shrouds and Clean Cooling Fins
Clean Hydro Fan Cooling Fins
recycling center or according to your state and local regulations
Battery Disposal
Troubleshooting
Troubleshooting
Cutting blades is/are bent or unbalanced
see Drive Wheel Release Valves section
Schematics
Schematics
Electrical Diagram
Electrical Logic Schematic
1 Year Limited Commercial Warranty
Pioneer E-Series Turf Equipment
4 Year or 500 Hours Limited Consumer Warranty
General Warranty Conditions and Products Covered
Page
Page
Service Done By
Service Record
Date
Description of Work Done
Page
This page may be copied for personal use
MID-MOUNT RIDING ACCESSORIES AND OPTIONS
SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS
OUT-FRONT RIDING ACCESSORIES AND OPTIONS
WALK-BEHIND ACCESSORIES AND OPTIONS
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