Exmark 4500-996 Rev A manual Adjustments, Deck Leveling, Adjusting the Blade Slope, Maintenance

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Adjustments

Maintenance

Adjustments

Note: Disengage PTO, shut off engine, wait for all moving parts to stop, engage parking brake, and remove key before servicing, cleaning, or making any adjustments to the unit.

Deck LevelingBlade Slope. CAUTION

Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous. The mechanical or hydraulic jacks may not be enough support or may malfunction allowing the unit to fall, which could cause injury.

Do Not rely solely on mechanical or hydraulic jacks for support. Use adequate jack stands or equivalent support.

Deck Leveling

1.Position the mower on a flat surface.

2.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

3.Check the tire pressure in the drive tires. Proper inflation pressure for tires is 13 psi (90 kPa). Adjust if necessary.

4.Position the transport lock in the latching position.

5.Carefully rotate the blades from side to side.

6.Measure between the outside cutting edges and the flat surface (Figure 24). If both measurements are not within 3/16 inch (5 mm), an adjustment is required; continue with this procedure.

8.Set the height-of-cut lever to the 3 inch (76 mm) position. Place two “B” thick blocks (see Block Height and Rake Table) under the rear edge of the cutting deck skirt; one on each side of the cutting deck. Place two “A” thick blocks under each side of the front edge of the deck, but not under the anti-scalp roller brackets.

Block Height and Rake Table

Deck

Front Block

Rear Block

Rake “R”

Size

Height “A”

Height “B”

 

 

 

 

 

48 &

2.54 inches

2.58 inches

1/16–5/16 inch

52

(6.5 cm)

(6.6 cm)

(1.6–7.9 mm)

9.Carefully rotate the blades side to side (Figure 24).

10.Loosen the leveling adjust locking nuts (item 1 Figure 25) on all four corners so that the deck is sitting securely on all four blocks. Make sure that the slack is removed from the deck hangers and the deck lift foot lever is pushed back against the stop, then tighten the four leveling adjust locking nuts.

Figure 25

1.

Leveling adjust locking

3.

Deck hanger

 

nuts

 

 

2.

Deck lift arm

4.

Chain

Figure 24

1. Blades side to side

2. Measure here

7.Set anti-scalp rollers to top holes or remove completely for this adjustment.

11.Recheck that blocks fit just snugly under the deck skirt. Make sure all attachment bolts are tight

12.Continue leveling the deck by checking the front-to-rear blade slope; refer to Adjusting the

Blade Slope.

13.Recheck blades for levelness and repeat deck leveling procedure if necessary.

Adjusting the Blade Slope

1.Check the front-to-rear blade level any time you install the mower. If the front blade tip is not

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Contents For Serial Nos 312,000,000 & Higher PIONEER E-SERIESAll Rights Reserved CALIFORNIA Proposition 65 WarningModel No Serial No IntroductionContents ALERT! YOUR SAFETY IS INVOLVED SafetySafety Alert Symbol SafetyKeep away from eyes and skin Never siphon by mouth DANGERAvoid prolonged breathing of vapors Keep face away from nozzle and gas tank/container openingRemove accumulated debris from muffler and engine area OperationSlope Operation Allow engine parts, especially the muffler, to cool before touchingLower the roll bar only when absolutely necessary Using the Rollover Protection System ROPSMaintenance and Storage Do Not mow slopes when grass is wetDo Not swallow electrolyte Keep sparks, flames, or cigarettes away from batteryVentilate when charging or using battery in an enclosed space Use cardboard or paper, not your hands, to find hydraulic leaks Safety and Instructional Decals 109-6014 107-2102116-4465 PTO Switch Symbols116-6363 116-4308Reverse 109-6016116-4430 Model Numbers SpecificationsSpecifications Safety Interlock SystemCutting Deck Tires & WheelsSeat Hydrostatic Ground Drive SystemOverall Width DimensionsCurb Weight Torque RequirementsMotion Control Levers Product OverviewControls OperationHour Meter Ignition SwitchThrottle Control Brake LeverDo Not tow machine PTO Engagement SwitchDrive Wheel Release Valves Transport Lock Pre-StartOperating Instructions Deck Lift PedalEngaging the PTO Open the Fuel Shut-Off ValveStarting the Engine Driving the Machine Use caution when making turnsDisengaging the PTO Stopping the EngineDriving in Reverse Adjusting the Cutting HeightDo Not drive a unit on a public street or roadway Adjusting the Anti-Scalp RollersTransporting Transporting a UnitLoading a Unit Use extreme caution when operating a unit on a rampMaintenance MaintenanceRecommended Maintenance Schedules Service Interval Before each use or daily Periodic MaintenanceCheck Battery Charge Recommended Jump Starting ProcedureShield the eyes and face from the batteries at all times Do Not jump start a weak battery if these conditions existCheck Mower Blades Batteries contain acid and produce explosive gases1. Spindle 2. Blade 3. Blade drive washer Check Safety Interlock SystemSERVICE DEALER 4. Blade bolt washer assembly - Torque to 50-60 ft-lbCheck Seat Belt Service Air CleanerService Interval After the first 5 hours Check Rollover Protections Systems Roll Bar KnobsCheck Tire Pressures Service Interval Every 50 hoursNote See chart for service intervals Service Interval Every 200 hoursChange Hydraulic System Filter and Fluid Service Interval Every 500 hoursService Interval After the first 100 hours Replace Emissions Air Intake FilterCopper-Based Anti-seize Do Not refuel or run engine unless spark arrester is installedCheck Spark Arrester if equipped Thread Locking AdhesivesBlade Slope AdjustmentsAdjusting the Blade Slope Deck LevelingDeck Belt Tension Adjusting the Parking BrakePump Drive Belt Tension Adjusting the Tilt Motion Control Handle AdjustmentAdjusting the height Motion Control Linkage Adjustment Full Forward Tracking Adjustment8. Tighten nuts Adjusting the Seat Ride SuspensionElectric Clutch Adjustment No adjustment necessaryClean Hydro Fan Cooling Fins CleaningClean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling Finsrecycling center or according to your state and local regulations Battery DisposalTroubleshooting TroubleshootingCutting blades is/are bent or unbalanced see Drive Wheel Release Valves sectionElectrical Diagram SchematicsSchematics Electrical Logic Schematic General Warranty Conditions and Products Covered Pioneer E-Series Turf Equipment1 Year Limited Commercial Warranty 4 Year or 500 Hours Limited Consumer WarrantyPage Page Description of Work Done Service RecordService Done By DatePage This page may be copied for personal use WALK-BEHIND ACCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSMID-MOUNT RIDING ACCESSORIES AND OPTIONS OUT-FRONT RIDING ACCESSORIES AND OPTIONS