Exmark 4500-996 Rev A manual Specifications, Model Numbers, Systems, Engine, Fuel System

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Specifications

Specifications

Specifications

Model Numbers

Serial Nos: 312,000,000 and Higher

PNE651KA482; PNE691KA522

Systems

Engine

Engine Specifications: See your Engine Owner’s Manual

Engine Oil Type: Exmark 4–Cycle Premium Engine Oil

RPM: Full Speed: 3600 ±50 RPM (PTO not

engaged) Idle: 1500 ±100 RPM

Fuel System

Capacity: 7.0 gal. (26.5 L)

Fuel Recommendations:

For best results, use only clean, fresh, unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method).

Oxygenated fuel with up to 10% ethanol or 15% MTBE by volume is acceptable.

Do Not use ethanol blends of gasoline (such as E15 or E85) with more than 10% ethanol by volume. Performance problems and/or engine damage may result which may not be covered under warranty.

Do Not use gasoline containing methanol.

Do Not store fuel either in the fuel tank or fuel containers over the winter unless a fuel stabilizer is used.

Do Not add oil to gasoline.

Fuel Filter:

Kawasaki: Kawasaki P/N 49019-7005

Fuel Shut-Off Valve:

All Units: 1/4 turn increments (“ON”, “OFF”).

Electrical System

Charging System: Flywheel Alternator

Charging Capacity: 15 amps

Battery Type: BCI Group U1

Recommended Minimum Battery CCA: 260 CCA

Battery Voltage: 12 Volt

Polarity: Negative Ground

Fuses: All units:

25 amp main fuse

20 amp charging system fuse

10 amp PTO fuse

15 amp accessory fuse

Safety Interlock System

LCD indicators appear for the PTO, park brake, drive levers, and operator presence in the message display on the RH control panel.

PTO must be disengaged, brake engaged, and motion control levers out (neutral lock) to start engine. (It is not necessary for the operator to be in the seat to start the engine.)

Operator must be in seat when PTO is engaged, brake is disengaged, or motion control levers are moved in or engine will stop.

Engine will stop if either the left, the right, or both levers are moved from neutral lock position while brake is engaged.

Operator Controls

Steering and Motion Control:

Note: Motion control levers are adjustable to three heights.

Separate levers, on each side of the console, control speed and direction of travel of the respective drive wheels.

Steering is controlled by varying the position of the levers relative to each other.

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Contents For Serial Nos 312,000,000 & Higher PIONEER E-SERIESAll Rights Reserved CALIFORNIA Proposition 65 WarningModel No Serial No IntroductionContents ALERT! YOUR SAFETY IS INVOLVED SafetySafety Alert Symbol SafetyKeep away from eyes and skin Never siphon by mouth DANGERAvoid prolonged breathing of vapors Keep face away from nozzle and gas tank/container openingRemove accumulated debris from muffler and engine area OperationSlope Operation Allow engine parts, especially the muffler, to cool before touchingLower the roll bar only when absolutely necessary Using the Rollover Protection System ROPSMaintenance and Storage Do Not mow slopes when grass is wetKeep sparks, flames, or cigarettes away from battery Ventilate when charging or using battery in an enclosed spaceDo Not swallow electrolyte Use cardboard or paper, not your hands, to find hydraulic leaks Safety and Instructional Decals 109-6014 107-2102116-4465 PTO Switch Symbols116-6363 116-4308109-6016 116-4430Reverse Model Numbers SpecificationsSpecifications Safety Interlock SystemCutting Deck Tires & WheelsSeat Hydrostatic Ground Drive SystemOverall Width DimensionsCurb Weight Torque RequirementsMotion Control Levers Product OverviewControls OperationHour Meter Ignition SwitchThrottle Control Brake LeverPTO Engagement Switch Drive Wheel Release ValvesDo Not tow machine Transport Lock Pre-StartOperating Instructions Deck Lift PedalOpen the Fuel Shut-Off Valve Starting the EngineEngaging the PTO Driving the Machine Use caution when making turnsDisengaging the PTO Stopping the EngineDriving in Reverse Adjusting the Cutting HeightDo Not drive a unit on a public street or roadway Adjusting the Anti-Scalp RollersTransporting Transporting a UnitLoading a Unit Use extreme caution when operating a unit on a rampMaintenance Recommended Maintenance SchedulesMaintenance Service Interval Before each use or daily Periodic MaintenanceCheck Battery Charge Recommended Jump Starting ProcedureShield the eyes and face from the batteries at all times Do Not jump start a weak battery if these conditions existCheck Mower Blades Batteries contain acid and produce explosive gases1. Spindle 2. Blade 3. Blade drive washer Check Safety Interlock SystemSERVICE DEALER 4. Blade bolt washer assembly - Torque to 50-60 ft-lbCheck Seat Belt Service Air CleanerService Interval After the first 5 hours Check Rollover Protections Systems Roll Bar KnobsCheck Tire Pressures Service Interval Every 50 hoursNote See chart for service intervals Service Interval Every 200 hoursChange Hydraulic System Filter and Fluid Service Interval Every 500 hoursService Interval After the first 100 hours Replace Emissions Air Intake FilterCopper-Based Anti-seize Do Not refuel or run engine unless spark arrester is installedCheck Spark Arrester if equipped Thread Locking AdhesivesBlade Slope AdjustmentsAdjusting the Blade Slope Deck LevelingAdjusting the Parking Brake Pump Drive Belt TensionDeck Belt Tension Motion Control Handle Adjustment Adjusting the heightAdjusting the Tilt Motion Control Linkage Adjustment Full Forward Tracking Adjustment8. Tighten nuts Adjusting the Seat Ride SuspensionElectric Clutch Adjustment No adjustment necessaryClean Hydro Fan Cooling Fins CleaningClean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling Finsrecycling center or according to your state and local regulations Battery DisposalTroubleshooting TroubleshootingCutting blades is/are bent or unbalanced see Drive Wheel Release Valves sectionSchematics SchematicsElectrical Diagram Electrical Logic Schematic General Warranty Conditions and Products Covered Pioneer E-Series Turf Equipment1 Year Limited Commercial Warranty 4 Year or 500 Hours Limited Consumer WarrantyPage Page Description of Work Done Service RecordService Done By DatePage This page may be copied for personal use WALK-BEHIND ACCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSMID-MOUNT RIDING ACCESSORIES AND OPTIONS OUT-FRONT RIDING ACCESSORIES AND OPTIONS