Exmark 4500-996 Rev A Check Spark Arrester if equipped, Thread Locking Adhesives, Maintenance

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Check Spark Arrester (if equipped)

Maintenance

A.With the bypass valve open and the engine running, slowly move the directional control in both forward and reverse (5 or 6 times).

B.With the bypass valve closed and the engine running, slowly move the directional control in both forward and reverse directions (5 to 6 times). Check the oil level, and add oil as required after stopping the engine.

C.It may be necessary to repeat steps A and B until all the air is completely purged from the system. When the transaxle operates at normal noise levels and moves smoothly forward and reverse at normal speeds, then the transaxle is considered purged.

Note: Do Not change the hydraulic system oil (except for what can be drained when changing filter), unless it is felt the oil has been contaminated or been extremely hot.

Changing oil unnecessarily could damage hydraulic system by introducing contaminants into the system.

Check Spark Arrester (if equipped)

Service Interval: Every 50 hours

WARNING

Hot exhaust system components may ignite gasoline vapors even after the engine is stopped. Hot particles exhausted during engine operation may ignite flammable materials. Fire may result in personal injury or property damage.

Do Not refuel or run engine unless spark arrester is installed.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Wait for muffler to cool.

3.If any breaks in the screen or welds are observed, replace arrester.

4.If plugging of the screen is observed, remove arrester and shake loose particles out of the arrester and clean screen with a wire brush (soak in solvent if necessary). Reinstall arrester on exhaust outlet.

Thread Locking Adhesives

Thread locking adhesives such as “Loctite 242” or “Fel-Pro, Pro-Lock Nut Type” are used on the following fasteners:

•ROPS spring pin housing.

•Sheave and clutch retaining bolt in the end of engine crankshaft.

•Hydro cross member mounting bolts

Thread locking adhesives are required for some hardware on engines — see the Engine manual.

Copper-Based Anti-seize

Copper-based anti-seize is used in the following location:

On threads of Blade Bolts. See Check Mower Blades section.

Dielectric Grease

Dielectric grease is used on all blade type electrical connections to prevent corrosion and loss of contact. Dielectric grease should not be applied to sealed connectors.

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Contents PIONEER E-SERIES For Serial Nos 312,000,000 & HigherCALIFORNIA Proposition 65 Warning All Rights ReservedIntroduction Model No Serial NoContents Safety SafetySafety Alert Symbol ALERT! YOUR SAFETY IS INVOLVEDKeep face away from nozzle and gas tank/container opening DANGERAvoid prolonged breathing of vapors Keep away from eyes and skin Never siphon by mouthAllow engine parts, especially the muffler, to cool before touching OperationSlope Operation Remove accumulated debris from muffler and engine areaDo Not mow slopes when grass is wet Using the Rollover Protection System ROPSMaintenance and Storage Lower the roll bar only when absolutely necessaryVentilate when charging or using battery in an enclosed space Keep sparks, flames, or cigarettes away from batteryDo Not swallow electrolyte Use cardboard or paper, not your hands, to find hydraulic leaks Safety and Instructional Decals 107-2102 109-6014116-4308 PTO Switch Symbols116-6363 116-4465116-4430 109-6016Reverse Safety Interlock System SpecificationsSpecifications Model NumbersHydrostatic Ground Drive System Tires & WheelsSeat Cutting DeckTorque Requirements DimensionsCurb Weight Overall WidthOperation Product OverviewControls Motion Control LeversBrake Lever Ignition SwitchThrottle Control Hour MeterDrive Wheel Release Valves PTO Engagement SwitchDo Not tow machine Deck Lift Pedal Pre-StartOperating Instructions Transport LockStarting the Engine Open the Fuel Shut-Off ValveEngaging the PTO Stopping the Engine Use caution when making turnsDisengaging the PTO Driving the MachineAdjusting the Cutting Height Driving in ReverseTransporting a Unit Adjusting the Anti-Scalp RollersTransporting Do Not drive a unit on a public street or roadwayUse extreme caution when operating a unit on a ramp Loading a UnitRecommended Maintenance Schedules MaintenanceMaintenance Recommended Jump Starting Procedure Periodic MaintenanceCheck Battery Charge Service Interval Before each use or dailyBatteries contain acid and produce explosive gases Do Not jump start a weak battery if these conditions existCheck Mower Blades Shield the eyes and face from the batteries at all times4. Blade bolt washer assembly - Torque to 50-60 ft-lb Check Safety Interlock SystemSERVICE DEALER 1. Spindle 2. Blade 3. Blade drive washerCheck Rollover Protections Systems Roll Bar Knobs Service Air CleanerService Interval After the first 5 hours Check Seat BeltService Interval Every 200 hours Service Interval Every 50 hoursNote See chart for service intervals Check Tire PressuresReplace Emissions Air Intake Filter Service Interval Every 500 hoursService Interval After the first 100 hours Change Hydraulic System Filter and FluidThread Locking Adhesives Do Not refuel or run engine unless spark arrester is installedCheck Spark Arrester if equipped Copper-Based Anti-seizeDeck Leveling AdjustmentsAdjusting the Blade Slope Blade SlopePump Drive Belt Tension Adjusting the Parking BrakeDeck Belt Tension Adjusting the height Motion Control Handle AdjustmentAdjusting the Tilt Full Forward Tracking Adjustment Motion Control Linkage AdjustmentNo adjustment necessary Adjusting the Seat Ride SuspensionElectric Clutch Adjustment 8. Tighten nutsRemove Engine Shrouds and Clean Cooling Fins CleaningClean Engine and Exhaust System Area Clean Hydro Fan Cooling FinsBattery Disposal recycling center or according to your state and local regulationsTroubleshooting Troubleshootingsee Drive Wheel Release Valves section Cutting blades is/are bent or unbalancedSchematics SchematicsElectrical Diagram Electrical Logic Schematic 4 Year or 500 Hours Limited Consumer Warranty Pioneer E-Series Turf Equipment1 Year Limited Commercial Warranty General Warranty Conditions and Products CoveredPage Page Date Service RecordService Done By Description of Work DonePage This page may be copied for personal use OUT-FRONT RIDING ACCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSMID-MOUNT RIDING ACCESSORIES AND OPTIONS WALK-BEHIND ACCESSORIES AND OPTIONS