Exmark 4500-996 Rev A Safety Alert Symbol, Safe Operating Practices, Training, Preparation

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Safety

Safety

Safety

Safety Alert Symbol

This lawn mower meets or exceeds the B71.4 specifications of the American National Standards Institute in effect at the time of production.

Exmark designed and tested this lawn mower to offer reasonably safe service; however, failure to comply with the following instructions may result in personal injury.

This Safety Alert Symbol (Figure 2) is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents.

This symbol means: ATTENTION! BECOME

ALERT! YOUR SAFETY IS INVOLVED!

Figure 2

Safety Alert Symbol

The safety alert symbol appears above information which alerts you to unsafe actions or situations and will be followed by the word DANGER, WARNING, or CAUTION.

DANGER: White lettering / Red background. Indicates an imminently hazardous situation which, if not avoided, Will result in death or serious injury.

WARNING: Black lettering / Orange background. Indicates a potentially hazardous situation which, if not avoided, Could result in death or serious injury.

CAUTION: Black lettering / Yellow background. Indicates a potentially hazardous situation which, if not avoided, May result in minor or moderate injury.

This manual uses two other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.

Safe Operating Practices

Training

Read the Operator’s Manual and other training material. If the operator(s) or mechanic(s) can not read English it is the owner’s responsibility to explain this material to them.

Become familiar with the safe operation of the equipment, operator controls, and safety signs.

All operators and mechanics should be trained. The owner is responsible for training the users.

Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.

Only adults and mature teenagers should operate a mower, and even mature teenagers should have adult supervision. Be sure a teenager:

1.has read and understands the Operator's Manual and recognizes the risks involved;

2.is sufficiently mature to use caution; and

3.is of sufficient size and weight to operate the controls comfortably and to manage the mower without taking risks.

The owner/user can prevent and is responsible for accidents or injuries occurring to himself or herself, other people or property.

Preparation

Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by Exmark.

Wear appropriate clothing including safety glasses, substantial footwear, long trousers, and hearing protection. Do Not operate when barefoot or when wearing open sandals. Long hair, loose clothing or jewelry may get tangled in moving parts.

Safety Alert SymbolALERT! YOUR SAFETY IS INVOLVED! CAUTION

This machine produces sound levels in excess of 85 dBA at the operator’s ear and can cause hearing loss through extended periods of exposure.

Wear hearing protection when operating this machine.

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Contents For Serial Nos 312,000,000 & Higher PIONEER E-SERIESAll Rights Reserved CALIFORNIA Proposition 65 WarningModel No Serial No IntroductionContents Safety Alert Symbol SafetySafety ALERT! YOUR SAFETY IS INVOLVEDAvoid prolonged breathing of vapors DANGERKeep face away from nozzle and gas tank/container opening Keep away from eyes and skin Never siphon by mouthSlope Operation OperationAllow engine parts, especially the muffler, to cool before touching Remove accumulated debris from muffler and engine areaMaintenance and Storage Using the Rollover Protection System ROPSDo Not mow slopes when grass is wet Lower the roll bar only when absolutely necessaryDo Not swallow electrolyte Keep sparks, flames, or cigarettes away from batteryVentilate when charging or using battery in an enclosed space Use cardboard or paper, not your hands, to find hydraulic leaks Safety and Instructional Decals 109-6014 107-2102116-6363 PTO Switch Symbols116-4308 116-4465Reverse 109-6016116-4430 Specifications SpecificationsSafety Interlock System Model NumbersSeat Tires & WheelsHydrostatic Ground Drive System Cutting DeckCurb Weight DimensionsTorque Requirements Overall WidthControls Product OverviewOperation Motion Control LeversThrottle Control Ignition SwitchBrake Lever Hour MeterDo Not tow machine PTO Engagement SwitchDrive Wheel Release Valves Operating Instructions Pre-StartDeck Lift Pedal Transport LockEngaging the PTO Open the Fuel Shut-Off ValveStarting the Engine Disengaging the PTO Use caution when making turnsStopping the Engine Driving the MachineDriving in Reverse Adjusting the Cutting HeightTransporting Adjusting the Anti-Scalp RollersTransporting a Unit Do Not drive a unit on a public street or roadwayLoading a Unit Use extreme caution when operating a unit on a rampMaintenance MaintenanceRecommended Maintenance Schedules Check Battery Charge Periodic MaintenanceRecommended Jump Starting Procedure Service Interval Before each use or dailyCheck Mower Blades Do Not jump start a weak battery if these conditions existBatteries contain acid and produce explosive gases Shield the eyes and face from the batteries at all timesSERVICE DEALER Check Safety Interlock System4. Blade bolt washer assembly - Torque to 50-60 ft-lb 1. Spindle 2. Blade 3. Blade drive washerService Interval After the first 5 hours Service Air CleanerCheck Rollover Protections Systems Roll Bar Knobs Check Seat BeltNote See chart for service intervals Service Interval Every 50 hoursService Interval Every 200 hours Check Tire PressuresService Interval After the first 100 hours Service Interval Every 500 hoursReplace Emissions Air Intake Filter Change Hydraulic System Filter and FluidCheck Spark Arrester if equipped Do Not refuel or run engine unless spark arrester is installedThread Locking Adhesives Copper-Based Anti-seizeAdjusting the Blade Slope AdjustmentsDeck Leveling Blade SlopeDeck Belt Tension Adjusting the Parking BrakePump Drive Belt Tension Adjusting the Tilt Motion Control Handle AdjustmentAdjusting the height Motion Control Linkage Adjustment Full Forward Tracking AdjustmentElectric Clutch Adjustment Adjusting the Seat Ride SuspensionNo adjustment necessary 8. Tighten nutsClean Engine and Exhaust System Area CleaningRemove Engine Shrouds and Clean Cooling Fins Clean Hydro Fan Cooling Finsrecycling center or according to your state and local regulations Battery DisposalTroubleshooting TroubleshootingCutting blades is/are bent or unbalanced see Drive Wheel Release Valves sectionElectrical Diagram SchematicsSchematics Electrical Logic Schematic 1 Year Limited Commercial Warranty Pioneer E-Series Turf Equipment4 Year or 500 Hours Limited Consumer Warranty General Warranty Conditions and Products CoveredPage Page Service Done By Service RecordDate Description of Work DonePage This page may be copied for personal use MID-MOUNT RIDING ACCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSOUT-FRONT RIDING ACCESSORIES AND OPTIONS WALK-BEHIND ACCESSORIES AND OPTIONS