Exmark 4500-996 Rev A manual Keep sparks, flames, or cigarettes away from battery, Safety, Danger

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•Keep sparks, flames, or cigarettes away from battery.

Safety

Keep engine and engine area free from accumulation of grass, leaves, excessive grease or oil, and other debris which can accumulate in these areas. These materials can become combustible and may result in a fire.

Let engine cool before storing and Do Not store near flame or any enclosed area where open pilot lights or heat appliances are present.

Shut off fuel while storing or transporting. Do Not store fuel near flames or drain indoors.

Park machine on level ground. Never allow untrained personnel to service machine.

Use jack stands to support components when required.

Carefully release pressure from components with stored energy.

Disconnect battery or remove spark plug wire before making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first and negative last.

Use care when checking blades. Wrap the blade(s) or wear gloves, and use caution when servicing them. Only replace damaged blades. Never straighten or weld them.

Keep hands and feet away from moving parts. If possible, Do Not make adjustments with the engine running.

Charge batteries in an open well ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting from battery. Wear protective clothing and use insulated tools.

•Ventilate when charging or using battery in an enclosed space.•Do Not swallow electrolyte. DANGER

Charging or jump starting the battery may produce explosive gases. Battery gases can explode causing serious injury.

Keep sparks, flames, or cigarettes away from battery.

Ventilate when charging or using battery in an enclosed space.

Make sure venting path of battery is always open once battery is filled with acid.

Always shield eyes and face from battery.

Manual backgroundManual background DANGER

Battery electrolyte contains sulfuric acid, which is poisonous and can cause severe burns. Swallowing electrolyte can be fatal or if it touches skin can cause severe burns.

Wear safety glasses to shield eyes, and rubber gloves to protect skin and clothing when handling electrolyte.

Do Not swallow electrolyte.

In the event of an accident, flush with water and call a doctor immediately.

Manual backgroundManual background CAUTION

If the ignition is in the “ON” position there is potential for sparks and engagement of components. Sparks could cause an explosion or moving parts could accidentally engage causing personal injury.

Be sure ignition switch is in the “OFF” position before charging the battery.

Keep all guards, shields and all safety devices in place and in safe working condition.

Check all bolts frequently to maintain proper tightness.

Frequently check for worn or deteriorating components that could create a hazard.

Manual backgroundManual background WARNING

Removing standard original equipment parts and accessories may alter the warranty, traction, and safety of the machine. Failure to use original Exmark parts could cause serious injury or death. Making unauthorized changes to the engine, fuel or venting system, may violate EPA and CARB regulations.

Replace all parts including, but not limited to, tires, belts, blades, and fuel system components with original Exmark parts.

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Contents For Serial Nos 312,000,000 & Higher PIONEER E-SERIESAll Rights Reserved CALIFORNIA Proposition 65 WarningModel No Serial No IntroductionContents Safety Alert Symbol SafetySafety ALERT! YOUR SAFETY IS INVOLVEDAvoid prolonged breathing of vapors DANGERKeep face away from nozzle and gas tank/container opening Keep away from eyes and skin Never siphon by mouthSlope Operation OperationAllow engine parts, especially the muffler, to cool before touching Remove accumulated debris from muffler and engine areaMaintenance and Storage Using the Rollover Protection System ROPSDo Not mow slopes when grass is wet Lower the roll bar only when absolutely necessaryKeep sparks, flames, or cigarettes away from battery Ventilate when charging or using battery in an enclosed spaceDo Not swallow electrolyte Use cardboard or paper, not your hands, to find hydraulic leaks Safety and Instructional Decals 109-6014 107-2102116-6363 PTO Switch Symbols116-4308 116-4465109-6016 116-4430Reverse Specifications SpecificationsSafety Interlock System Model NumbersSeat Tires & WheelsHydrostatic Ground Drive System Cutting DeckCurb Weight DimensionsTorque Requirements Overall WidthControls Product OverviewOperation Motion Control LeversThrottle Control Ignition SwitchBrake Lever Hour MeterPTO Engagement Switch Drive Wheel Release ValvesDo Not tow machine Operating Instructions Pre-StartDeck Lift Pedal Transport LockOpen the Fuel Shut-Off Valve Starting the EngineEngaging the PTO Disengaging the PTO Use caution when making turnsStopping the Engine Driving the MachineDriving in Reverse Adjusting the Cutting HeightTransporting Adjusting the Anti-Scalp RollersTransporting a Unit Do Not drive a unit on a public street or roadwayLoading a Unit Use extreme caution when operating a unit on a rampMaintenance Recommended Maintenance SchedulesMaintenance Check Battery Charge Periodic MaintenanceRecommended Jump Starting Procedure Service Interval Before each use or dailyCheck Mower Blades Do Not jump start a weak battery if these conditions existBatteries contain acid and produce explosive gases Shield the eyes and face from the batteries at all timesSERVICE DEALER Check Safety Interlock System4. Blade bolt washer assembly - Torque to 50-60 ft-lb 1. Spindle 2. Blade 3. Blade drive washerService Interval After the first 5 hours Service Air CleanerCheck Rollover Protections Systems Roll Bar Knobs Check Seat BeltNote See chart for service intervals Service Interval Every 50 hoursService Interval Every 200 hours Check Tire PressuresService Interval After the first 100 hours Service Interval Every 500 hoursReplace Emissions Air Intake Filter Change Hydraulic System Filter and FluidCheck Spark Arrester if equipped Do Not refuel or run engine unless spark arrester is installedThread Locking Adhesives Copper-Based Anti-seizeAdjusting the Blade Slope AdjustmentsDeck Leveling Blade SlopeAdjusting the Parking Brake Pump Drive Belt TensionDeck Belt Tension Motion Control Handle Adjustment Adjusting the heightAdjusting the Tilt Motion Control Linkage Adjustment Full Forward Tracking AdjustmentElectric Clutch Adjustment Adjusting the Seat Ride SuspensionNo adjustment necessary 8. Tighten nutsClean Engine and Exhaust System Area CleaningRemove Engine Shrouds and Clean Cooling Fins Clean Hydro Fan Cooling Finsrecycling center or according to your state and local regulations Battery DisposalTroubleshooting TroubleshootingCutting blades is/are bent or unbalanced see Drive Wheel Release Valves sectionSchematics SchematicsElectrical Diagram Electrical Logic Schematic 1 Year Limited Commercial Warranty Pioneer E-Series Turf Equipment4 Year or 500 Hours Limited Consumer Warranty General Warranty Conditions and Products CoveredPage Page Service Done By Service RecordDate Description of Work DonePage This page may be copied for personal use MID-MOUNT RIDING ACCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSOUT-FRONT RIDING ACCESSORIES AND OPTIONS WALK-BEHIND ACCESSORIES AND OPTIONS