Exmark 4500-996 Rev A manual Introduction, Model No Serial No

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Introduction

Introduction

CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation.

This manual contains operating, maintenance, adjustment, and safety instructions for your Exmark mower.

BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY.

By following the operating, maintenance, and safety instructions, you will prolong the life of your mower, maintain its maximum efficiency, and promote safe operation.

If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. Exmark parts manuals are available online at http://www.exmark.com

All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations. They carry ample stock of service parts or can secure them promptly for you from the factory.

All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance.

Whenever you need service, genuine Exmark parts, or additional information, contact an Authorized Service Dealer or Exmark Customer Service and have the model and serial numbers of your product ready.

Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided.

Figure 1

1. Model and serial number location

Model No.

Serial No.

3

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Contents For Serial Nos 312,000,000 & Higher PIONEER E-SERIESAll Rights Reserved CALIFORNIA Proposition 65 WarningModel No Serial No IntroductionContents ALERT! YOUR SAFETY IS INVOLVED SafetySafety Alert Symbol SafetyKeep away from eyes and skin Never siphon by mouth DANGERAvoid prolonged breathing of vapors Keep face away from nozzle and gas tank/container openingRemove accumulated debris from muffler and engine area OperationSlope Operation Allow engine parts, especially the muffler, to cool before touchingLower the roll bar only when absolutely necessary Using the Rollover Protection System ROPSMaintenance and Storage Do Not mow slopes when grass is wetKeep sparks, flames, or cigarettes away from battery Ventilate when charging or using battery in an enclosed spaceDo Not swallow electrolyte Use cardboard or paper, not your hands, to find hydraulic leaks Safety and Instructional Decals 109-6014 107-2102116-4465 PTO Switch Symbols116-6363 116-4308109-6016 116-4430Reverse Model Numbers SpecificationsSpecifications Safety Interlock SystemCutting Deck Tires & WheelsSeat Hydrostatic Ground Drive SystemOverall Width DimensionsCurb Weight Torque RequirementsMotion Control Levers Product OverviewControls OperationHour Meter Ignition SwitchThrottle Control Brake LeverPTO Engagement Switch Drive Wheel Release ValvesDo Not tow machine Transport Lock Pre-StartOperating Instructions Deck Lift PedalOpen the Fuel Shut-Off Valve Starting the EngineEngaging the PTO Driving the Machine Use caution when making turnsDisengaging the PTO Stopping the EngineDriving in Reverse Adjusting the Cutting HeightDo Not drive a unit on a public street or roadway Adjusting the Anti-Scalp RollersTransporting Transporting a UnitLoading a Unit Use extreme caution when operating a unit on a rampMaintenance Recommended Maintenance SchedulesMaintenance Service Interval Before each use or daily Periodic MaintenanceCheck Battery Charge Recommended Jump Starting ProcedureShield the eyes and face from the batteries at all times Do Not jump start a weak battery if these conditions existCheck Mower Blades Batteries contain acid and produce explosive gases1. Spindle 2. Blade 3. Blade drive washer Check Safety Interlock SystemSERVICE DEALER 4. Blade bolt washer assembly - Torque to 50-60 ft-lbCheck Seat Belt Service Air CleanerService Interval After the first 5 hours Check Rollover Protections Systems Roll Bar KnobsCheck Tire Pressures Service Interval Every 50 hoursNote See chart for service intervals Service Interval Every 200 hoursChange Hydraulic System Filter and Fluid Service Interval Every 500 hoursService Interval After the first 100 hours Replace Emissions Air Intake FilterCopper-Based Anti-seize Do Not refuel or run engine unless spark arrester is installedCheck Spark Arrester if equipped Thread Locking AdhesivesBlade Slope AdjustmentsAdjusting the Blade Slope Deck LevelingAdjusting the Parking Brake Pump Drive Belt TensionDeck Belt Tension Motion Control Handle Adjustment Adjusting the heightAdjusting the Tilt Motion Control Linkage Adjustment Full Forward Tracking Adjustment8. Tighten nuts Adjusting the Seat Ride SuspensionElectric Clutch Adjustment No adjustment necessaryClean Hydro Fan Cooling Fins CleaningClean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling Finsrecycling center or according to your state and local regulations Battery DisposalTroubleshooting TroubleshootingCutting blades is/are bent or unbalanced see Drive Wheel Release Valves sectionSchematics SchematicsElectrical Diagram Electrical Logic Schematic General Warranty Conditions and Products Covered Pioneer E-Series Turf Equipment1 Year Limited Commercial Warranty 4 Year or 500 Hours Limited Consumer WarrantyPage Page Description of Work Done Service RecordService Done By DatePage This page may be copied for personal use WALK-BEHIND ACCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSMID-MOUNT RIDING ACCESSORIES AND OPTIONS OUT-FRONT RIDING ACCESSORIES AND OPTIONS