COPPER BOILERS FOR

HYDRONIC HEATING AND

HOT WATER SUPPLY

Installation

Operation

Maintenance

Limited Warranty

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

Extinguish any open flame.

Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

PLACE THESE INSTRUCTIONS ADJACENT TO BOILER AND

NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.

Instruction Manual

GB/GW MODELS:

1000, 1300, 1500, 1850, 2100, 2500

SERIES: 400, 401, 402, 403, 404, 405

CAUTION

TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY. PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE.

for buying this cost efficient, high recovery unit from A. O. Smith Water Products Co.

You should thoroughly read and understand this manual before installation and/or operation of this boiler. Please pay particular attention to the important safety and operating instructions as well as the WARNINGS and CAUTIONS.

CONTENTS

PAGE

DIMENSIONS/CAPACITIES DATA

2

- 3

FOREWORD

4 - 5

FEATURES/CONTROLS

5 - 7

INSTALLATION INSTRUCTIONS

7 - 9

VENTING

9

- 11

SYSTEM INSTALLATION

11 - 16

HYDRONIC INSTALLATION

16

- 18

HOT WATER SUPPLY INSTALLATION

18

- 31

GAS CONNECTIONS

18 - 23

OPERATION

31 - 34

LIGHTING AND OPERATING

32

- 33

CONTROL SYSTEM

34 - 44

PREVENTATIVE MAINTENANCE

44

- 46

TROUBLE SHOOTING

42 - 44

WIRING DIAGRAM/SCHEMATIC

24

- 27

LIMITED WARRANTY

 

47

MC BEE, SC., RENTON, WA.,

STRATFORD-ONTARIO, VELDHOVEN-THE NETHERLANDS,

NANJING, CHINA

www.hotwater.com / email:parts@hotwater.com

PRINTED IN U.S.A. 0906

1

212511-000

 

 

 

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A.O. Smith 402, 400, 401, 403, 405, 404 instruction manual Installation Operation Maintenance Limited Warranty